Custom Suspended Ceiling Insulation Pads Manufacturers & Factories

High-Performance Thermal Protection, Structural Sound Dampening, and Class-A Fire Safety Solutions for Industrial, Commercial, and Cleanroom Plenum Architectures

Advanced Vacuum & Thermal Insulation Systems

Explore our top-tier vacuum insulation panels and custom-engineered structural thermal barrier profiles designed for demanding architectural and cold-chain logistics environments.

Cheap Tempered vacuum Insulated glass

Cheap Tempered vacuum Insulated glass

Engineered with double-seal vacuum gap technology, delivering ultimate thermal protection and light transmission ratios for architectural envelopes.

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China Prefabricated unit vacuum insulation wall

China Prefabricated unit vacuum insulation wall

Monolithic structural wall units pre-integrated with fumed silica vacuum insulation panels for low-energy building outer shells.

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Custom High Temperature Nano Microporous Panel

Custom High Temperature Nano Microporous Panel

Advanced microporous structure offering lowest thermal conductivity profiles under high temperatures exceeding 1000°C.

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Best Prefabricated vacuum insulation decoration integrated wall panel

Best Prefabricated vacuum insulation wall panel

Double-effect decorative and high-barrier insulation integrated panels for cleanrooms, warehouses, and structural facades.

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China Fumed Silica Special Shaped VIPs

China Fumed Silica Special Shaped VIPs

Custom PET-film encapsulated shaped vacuum insulation panels designed to match irregular structural and pipeline contours.

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Cheap Insulated cooler box for vaccine and food storage

Cheap Insulated cooler box for vaccine & food

Fumed silica VIP integrated cold box systems maintaining critical temperature windows for medical pharmaceuticals.

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China Big or Customized Size fumed silica vacuum insulation panel

Customized Size fumed silica vacuum insulation panel

Extra-large thermal boards featuring low outgassing core matrix, customized for massive container liners and modular panels.

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Cheap Building heat shield materials thermal wall vacuum insulated panel

Cheap Building thermal wall vacuum insulated panel

Budget-friendly building heat shield boards utilizing high-efficiency core components for sustainable urban design.

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The Thermodynamic Blueprint of Modern Ceiling Insulation Pads

Suspended ceilings play a vital role in building thermal envelopes. They act as boundaries separating temperature-controlled occupied spaces from unconditioned ceiling plenums containing ductwork, plumbing, and structural hangers. If left uninsulated or insulated with sub-standard materials, these plenum spaces suffer from extreme thermal bridging and heat loss, raising HVAC operating costs and causing structural condensation issues.

Traditional ceiling pads made of mineral wool or open-cell fiberglass absorb moisture from high humidity levels inside ceiling plenums. Over time, this moisture accumulation degrades their structural loft, reducing their thermal resistance. Furthermore, traditional materials cannot fit easily into modern, low-profile commercial drop ceilings where space is at a premium.

This is where custom vacuum insulation panels (VIPs) and nano-microporous mats from Zerothermo Technology offer a major upgrade. By using a fumed silica core sealed under a deep vacuum, we keep thermal conductivity extremely low (≤0.0045 W/m·K). This allows building designers to match the insulation value of a 150mm thick traditional fiberglass roll with a compact 20mm custom vacuum pad, saving valuable space for building infrastructure.

Insulation Type Conductivity (W/m·K) Thickness Required for R-20 Fire Classification
Fiberglass Roll 0.038 - 0.044 ~160 mm Class A1 / Class 1
Polyurethane Foam 0.022 - 0.028 ~90 mm Class B / Class C
Aerogel Insulation 0.015 - 0.018 ~60 mm Class A1 Non-combustible
Zerothermo VIP Panel ≤ 0.0045 15 - 20 mm Class A Non-combustible

Table 1.0: Thermal conductivity comparison indicating the spatial optimization advantages of vacuum-core technologies in suspended structures.

China Factory Supply Chain & Scale Advantages

Leveraging the robust manufacturing power of CBVAC Group to provide global clients with reliable production capacity, high quality, and custom sizing options.

Globalized Logistics Footprint

Our strategic proximity to deep-water ports and major air transport networks in China ensures fast, cost-effective shipping for bulk orders, reducing lead times to North America, Europe, and Asia-Pacific markets.

Advanced Automation Core

We use automated vacuum-pressing, computer-controlled encapsulation lines, and inline laser checking to keep our products dimensionally precise and prevent vacuum degradation over a long working life.

Rigorous E-E-A-T Quality Testing

Each batch undergoes testing for gas permeation rates and thermal resistance using guarded hot plate instruments (ASTM C177 / C518), and is backed by complete raw material certificates.

330+
R&D Engineers & Technicians
1100+
Global Projects Successfully Deployed
3+
Advanced Manufacturing Centers
400,000㎡
Annual Production Facility Scale

Customized Insulation Solutions & Component Sizing

From new energy vehicles to high-temperature plant pipelines and fire door panels, we offer custom-tailored dimensions, thermal performance specs, and protective facings.

New Energy Vehicles Battery Insulation

New Energy Vehicles Battery Insulation

Product Details: Size: Customized. Thickness: 5-15mm. Provides high thermal runaway protection between battery cells.

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High Temperature Nano Microporous Water Heater Wrap

High Temp Nano Microporous Water Heater Wrap

Product Details: Size: Customized. Thickness: 5-25mm. Reduces heat loss from storage tanks to save energy.

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High Temperature Nano Microporous Insulation

High Temperature Nano Microporous Insulation

Specifically designed for elevator fireproof doors, cleanrooms, and structural ceiling thermal breaks.

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Fumed Silica Special Shaped VIPs

Fumed Silica Special Shaped VIPs Vacuum Panel

Custom shapes and cutouts designed for wall protrusions, structural columns, and utility access points.

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Custom Round High temperature Flexible Nano Insulation

Custom Round High Temp Flexible Nano Mat

Flexible circular mats designed to insulate round ductwork and exhaust pipes, helping to maintain HVAC energy efficiency.

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Low thermal conductivity VIP fumed silica vacuum insulation panel

Low thermal conductivity VIP fumed silica panel

Extremely low thermal conductivity panel designed for high-efficiency commercial drop ceiling structures.

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Low Temperature Cold Chain Logistics Fumed Silica Vacuum Panel

Low Temp Cold Chain Logistics VIP Panel

Optimized for vaccine shipping containers and temperature-regulated cargo spaces in planes, ships, and trucks.

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Big or Customized Size fumed silica vacuum panel

Big or Customized Size fumed silica vacuum panel

Large-format modular panels designed to insulate expansive architectural ceilings and structural cold zones.

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Who We Are — Zerothermo Technology

Zerothermo Technology Co., Ltd., a subsidiary of the CBVAC Group and a recognized national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area. Our state-of-the-art production base is located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest and most advanced production centers for vacuum technology and ultra-low thermal conductivity application products.

Our Structural Metalwork & Component Capabilities:

  • Non-standard flanges: Custom flanges made to your drawings or technical parameters, outside standard ANSI/ASME/DIN dimensions.
  • Shaped flanges: Square, oval, or other specialized shapes, including oversized profiles above 60 inches and micro-precision flanges.
  • Precision Component Fabrication: High vacuum level testing and specialized material options for demanding industrial designs.

Under the CBVAC Group, our team combines scientific vacuum engineering with robust manufacturing systems. This allows us to supply global developers, EPC contractors, and cold-chain shippers with reliable, high-performance insulation systems.

Production Base Scene 1 Production Base Scene 2 Production Base Scene 3
Flange detail

Industrial Vacuum Processing

Tested and certified to withstand extreme differential pressures.

Core Competencies & Industry Standards

Why leading engineering firms and pharmaceutical builders choose Zerothermo as their long-term supply partner.

01

World-Class Standards

We test each insulation board under ISO 9001 and ISO 14001 guidelines to ensure performance.

02

Custom Solutions

We adjust sizes, shapes, protective facings, and thickness from design stage to final production.

03

Scalable Capacity

Our large Nanchong base easily handles high-volume shipments for large commercial developments.

04

Reliable Logistics

We pack and track each cargo load securely to prevent shipping damage and vacuum loss.

05

Long-Term Partnership

We provide continuous technical support, calculation assistance, and quality validation at every step.

Diverse Industry Applications

Our ultra-thin vacuum insulation technology and microporous boards are deployed across many high-performance fields.

Pharmaceutical Cold Chain

Pharmaceutical Cold Chain

We supply stable VIP insulation for boxes and cold storage rooms, protecting heat-sensitive vaccines and medicines during transport.

Architecture

Architecture

Our vacuum insulation panels and insulated glass improve building envelopes, helping developers meet carbon reduction goals.

High-Temperature Industry

High-Temp Industry

We provide microporous panels and flexible thermal blankets that resist high heat, protecting workers and structures in industrial plants.

Culture and Tourism

Culture & Tourism

We supply eco-friendly, thin-profile thermal insulation for modular dome structures, cabins, and temporary exhibits.

Success Stories & Project Deployments

See how Zerothermo insulation products perform in real-world commercial and institutional projects.

MultiMicro Technology Company Project

MultiMicro Technology Facility

Our custom VIP ceiling boards were used to provide cleanroom thermal control and clean air filtration.

Cleanroom Architecture Project

Precision Laboratory Project

High-efficiency thermal barrier glass panels were installed to minimize condensation in wet-lab rooms.

Nanchong High School Construction

Nanchong High School Expansion

We supplied non-combustible thermal barriers for large suspended ceilings in the school auditorium.

Vaccine Insulation Cooler Box Project

Vaccine Cold Box Program

Our slim fumed-silica VIP thermal panels were used to build lightweight, long-duration shipping boxes for medical supplies.

Frequently Asked Questions (FAQ)

Get professional answers about technical specifications, ordering options, and installation methods.

What are the key technical advantages of vacuum insulation pads over traditional materials?

Zerothermo's fumed-silica vacuum insulation panels (VIPs) have a thermal conductivity below 0.0045 W/m·K. This is up to ten times more efficient than traditional materials like fiberglass or mineral wool. This high efficiency allows you to save space and weight while maintaining reliable thermal barriers in low-profile commercial drop ceilings.

Do these custom ceiling pads meet international fire codes?

Yes. Our fumed silica cores and inorganic outer facings are non-combustible, meeting Class A fire safety ratings (ASTM E84 and EN 13501-1). This makes them safe for use in commercial buildings, public schools, cleanrooms, and high-temperature industrial environments.

Can the ceiling insulation panels be cut or shaped during installation?

Because vacuum insulation panels rely on an airtight seal to keep their low thermal conductivity, they cannot be cut, drilled, or altered on-site. We custom-make each panel to your exact layout, curves, and cutouts at our factory before shipping.

How does high humidity in ceiling plenums affect these panels over time?

Unlike fiberglass, which absorbs moisture and loses its insulation value, our vacuum insulation panels are sealed inside a multi-layer gas barrier film. This film prevents moisture and vapor from entering, keeping the core dry and maintaining insulation performance over a long service life.

What is the minimum order quantity (MOQ) and lead time for international custom orders?

MOQs depend on the panel dimensions and shapes required. Standard flat panels usually have shorter lead times (typically 15 to 25 days from drawing confirmation to port delivery in China). Please contact our sales team to discuss custom production schedules and shipping arrangements.

Request a Technical Quote

Our engineering support team can assist you with product sizing, CAD design reviews, and thermal performance calculations. Reach out to us today to discuss your project requirements.

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High-Temperature Nano Mats & VIP Panels

Discover our range of thin-barrier insulation products, fumed silica VIPs, and custom-insulated wraps for transport containers and building projects.

Best High temperature insulation material-flexible nano thermal insulation mat

Flexible Nano Thermal Insulation Mat

Durable, high-temperature mats with thin profiles, ideal for wrapping ducts, pipes, and complex layouts.

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China Low thermal conductivity VIP fumed silica vacuum insulation panel with PET film

VIP Fumed Silica Panel with PET Film

Features low thermal conductivity and a durable PET outer film to resist moisture during installation.

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China Low Temperature Cold Chain Logistics Fumed Silica Vacuum Insulation Panel

Cold Chain Logistics Fumed Silica VIP

Reliable vacuum barrier panels designed to maintain stable temperatures in pharma boxes and shipping containers.

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Custom New Energy Vehicles Battery Insulation Blanket Layer

EV Battery Insulation Blanket Layer

Custom-fit insulating layers that slow heat transfer and improve battery cell safety in electric vehicles.

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China PU Foam Vacuum Insulation Panels VIPs Insulated Panels

PU Foam Vacuum Insulation Panels

Composite PU-core panels designed for cold-chain boxes, coolers, and refrigerated transport vehicles.

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Best Modular thermal insulation decorative wall panel

Modular Thermal Decorative Panel

Dual-purpose modular wall panels that combine structural thermal insulation with a pre-finished decorative facade.

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China High Temperature Nano Microporous Insulated Panels For Elevator Fireproof Door

Fireproof Door Nano Microporous Panels

Thin, high-performance fire-stop panels designed to fit inside elevator doors and fire safety barriers.

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Cheap High Temperature Nano Microporous Water Heater Tank Insulation Blanket/ Wrap

Water Heater Tank Insulation Blanket

High-efficiency wraps that conform to storage tanks, reducing standby heat loss and lowering energy costs.

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