Explore our core engineering catalog, designed for ultra-low thermal conductivity, space optimization, and extreme environments.
High thermal stability panels designed for containment systems up to 1000°C.
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Optimized for pharmaceutical transport and cold-chain shippers with superior R-value retention.
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Provides critical structural integrity and extreme flame barrier protection for architectural shafts.
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Large format VIP panels developed to minimize thermal bridges in intermodal shipping units.
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Innovative dual-pane structural glass featuring core vacuum gap for active daylighting insulation.
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Flexible nano-mats wrapping complex geometry piping and aerospace ducts with minimal thickness.
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Advanced aerogel & nano thermal barriers ensuring safety and heat mitigation in lithium packs.
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High barrier laminate PET cladding maximizing lifetimes and maintaining optimal vacuum pressure.
View DetailsIn an era structured around global decarbonization, industrial insulation systems are undergoing a quiet yet profound revolution. Driven by stringent international mandates like the European Green Deal and China's "dual-carbon" goals (aiming for peak emissions by 2030 and carbon neutrality by 2060), traditional materials such as mineral wool, polyurethane, and expanded polystyrene (EPS) are hitting physical boundaries. Thermal barrier engineering has shifted toward a new paradigm: Vacuum Insulation Panels (VIPs) and Nano Microporous Materials.
These advanced structures capitalize on the Knudsen effect. As pore sizes drop below the mean free path of air molecules (~68 nm at ambient conditions), gas conduction is virtually neutralized. When combined with vacuum technology, VIPs achieve an unparalleled thermal conductivity rating ($\lambda \le 0.004 \text{ W/m}\cdot\text{K}$). This level of protection is up to ten times more effective than conventional options, allowing global enterprises to save invaluable real estate, reduce weight, and realize long-term operational cost savings.
Fumed silica panels offer significant longevity over glass-fiber options. Silica’s micro-porous structure is extremely tolerant to moisture intrusion and vacuum decay, preserving thermal performance for over 50 years in building envelopes and logistics systems.
The choice of core materials determines the operational lifetime, safety rating, and structural weight of lightweight VIP assemblies. Below, we compare the dominant technologies manufactured within Zerothermo’s high-capacity facilities:
| Core Material Type | Thermal Conductivity (Initial) | Service Temperature Range | Structural Density | Typical Lifetime | Fire Safety Rating |
|---|---|---|---|---|---|
| Fumed Silica VIP | 0.0035 - 0.0045 W/m·K | -70°C to +80°C (up to 120°C with custom films) | 180 - 220 kg/m³ | 50+ Years | Class A1 (Non-combustible) |
| Nano Microporous Core | 0.015 - 0.022 W/m·K (at atmospheric pressure) | -200°C to +1000°C | 280 - 350 kg/m³ | Dependent on thermal cycles | Class A1 (Extreme high temp resistance) |
| PU Foam VIP Hybrid | 0.0070 - 0.0090 W/m·K | -50°C to +70°C | 80 - 110 kg/m³ | 15 - 20 Years | Class B1/B2 (Flame retardant) |
| Fiberglass Core VIP (Traditional) | 0.0018 - 0.0025 W/m·K | -50°C to +80°C | 200 - 250 kg/m³ | 5 - 15 Years (highly sensitive to moisture) | Class A1 |
Fumed silica VIP core material stands out as the optimal choice for structural insulation and pharmaceutical cold chain supply lines. While fiberglass cores initially exhibit a lower thermal conductivity under pristine laboratory vacuums, their rapid degradation when exposed to moisture vapor and air outgassing shortens their life cycle. Fumed silica, due to its internal pore network (ranging from 10 to 40 nm), maintains excellent performance even at internal pressures up to 100 mbar, eliminating the risk of sudden insulation collapse.
Purchasing lightweight VIP panels from China is not just about labor arbitrage; it is an acquisition of supply chain efficiency, advanced chemical engineering, and raw material access. As a subsidiary of the CBVAC Group, Zerothermo operates a modern manufacturing base in Sichuan Province, with R&D and executive hubs located in the Beijing Economic-Technological Development Area.
Sichuan holds some of the world's richest silicon reserves, guaranteeing a direct supply of ultra-pure silica and fumed silica raw materials. By co-locating production near raw material hubs, Zerothermo reduces scope 3 carbon emissions associated with long-distance freight and stabilizes material costs. The facility in Nanchong, Sichuan Province stands as one of China's largest production centers for vacuum applications, ensuring consistent quality and volume for global clients.
Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is a pioneer in structural vacuum insulation. From our high-precision laboratories in Beijing to our advanced production lines in Sichuan, we specialize in high-capacity output, rigorous testing, and customized solutions.
We leverage decades of high-vacuum experience from CBVAC Group to manufacture lightweight, ultra-thin VIPs, vacuum insulated glass, and tailored fire barriers for modern infrastructure.
Our engineering services enable the creation of highly customized layouts for specific architectural configurations, battery enclosures, and equipment shapes.
Review our specialized customization services, addressing non-standard components, battery insulation, and water heater claddings.
Tailored 5-15mm aerogel-nano composites optimizing vehicle pack layout and containing thermal runaway events.
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Flexible wraps minimizing standby losses in domestic and commercial boilers.
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Maintains integrity under high heat stress, meeting strict fire ratings for architectural specifications.
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Complex 3D panel geometries featuring pre-engineered holes, bevels, and curved profiles.
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Pre-molded circular and cylindrical designs for pipelines and high-heat vessels.
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Standard planar panels providing optimal R-value to wall cladding and modular assemblies.
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Specialized vaccine shippers and biological specimen transport structures.
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Extended formats engineered for cold storage rooms and maritime reefer panels.
Custom RequestThe applications for vacuum insulation panels span multiple high-tech industries. By integrating VIPs, companies solve complex spatial and thermal constraints.
Providing high-efficiency thermal insulation solutions for cold chain packaging. VIPs maintain critical temperature ranges (-70°C to +8°C) for vaccines and biological samples without adding bulky walls.
Enabling high thermal performance in wall, floor, and roof systems. Our VIPs and vacuum insulated glass help developers achieve passive house certification, reduce carbon footprints, and maximize interior space.
Providing custom insulation linings for industrial furnaces, elevator fireproof doors, and high-heat process piping, keeping external surface temperatures safe and reducing energy waste.
Integrating high-efficiency structural insulation inside modular tourist homes, container units, and prefabricated outdoor shelters exposed to severe weather.
The global insulation market is transitioning from thick, bulky layers to thin, high-performance barriers. This is particularly visible in three key sectors:
Explore some of our real-world projects where VIP and nano-microporous technologies delivered major energy savings.
Evaluating bids and selecting a China-based VIP partner requires looking beyond simple per-square-meter prices. Procurement professionals should focus on the following key metrics:
We continuously invest in material science R&D, working to lower carbon emissions and push the boundaries of high-temperature nano thermal insulation.
Connect with our engineering team to request customized pricing, discuss technical parameters, or schedule a design review.
Explore our integrated structural panels and high-temperature thermal barriers designed for modern efficiency requirements.
Combined cladding systems designed for fast exterior installation and thermal protection.
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Flexible high-temperature insulation mats cut to custom radii for industrial pipe sections.
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Optimized tank wrap solutions designed to reduce thermal standby losses and improve system efficiency.
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Hybrid PU-cladded panels providing structural rigidity and impact resistance for cooler boxes.
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Advanced custom geometries featuring precision edge seals, dynamic shapes, and PET films.
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High-efficiency thermal wall insulation shields designed for residential and commercial retrofits.
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Industrial structural panels engineered for modular building construction and envelope energy savings.
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Pre-finished decorative panels featuring a vacuum insulation core for direct exterior installation.
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