Best Vacuum Insulated Panels For Walls Manufacturer & Quotes

High-Performance Thermal Envelopes & Next-Generation Vacuum Insulation Panels for Structural Efficiency

Premium Thermal Insulation & VIP Products

The Global Commercial and Industrial Landscape of Vacuum Insulated Panels (VIPs)

As the international community converges on net-zero carbon goals, building envelope thermal design has undergone a drastic paradigm shift. Vacuum Insulated Panels (VIPs) have emerged as the gold standard for high-performance building insulation, offering thermal conductivity rates that are up to five to ten times lower than conventional materials such as extruded polystyrene (XPS), polyurethane (PU) foam, and mineral wool. By achieving extremely low thermal conductivity values (typically between 0.0035 to 0.005 W/m·K), VIPs allow architects and contractors to meet rigorous thermal performance requirements while maintaining incredibly thin wall profiles.

Globally, the commercial and industrial demand for VIPs has transitioned from niche refrigeration applications to large-scale structural integrations. Across Europe and North America, strict regulatory structures such as the EU's Energy Performance of Buildings Directive (EPBD) and ASHRAE standards in the United States have made thermal bridging elimination and wall thickness optimization critical project metrics. In high-density urban areas, the conservation of rentable interior floor space through ultra-thin wall insulation panels translates directly into millions of dollars in saved real estate value, making the return on investment for VIPs highly lucrative.

Information Gain Insight: Unlike conventional materials, a 20mm Vacuum Insulated Panel provides the equivalent thermal resistance (R-value) of approximately 100mm to 150mm of traditional mineral wool or EPS. This dramatic reduction in bulk is crucial for retrofitting historical facades, insulating high-value commercial skyscrapers, and constructing net-zero modular architectures.

Under the Hood: Core Materials & Vacuum Integrity Mechanisms

To understand the technological superiority of vacuum insulation, one must examine the micro-level physics of heat transfer. Heat flows through insulation materials via three modes: solid conduction, gas conduction, and radiation. By placing a core material inside a high-barrier envelope, evacuating the air, and sealing it under vacuum, the gaseous conduction is virtually eliminated. The remaining thermal performance depends primarily on the solid conduction of the core and the radiation prevention capability of the barrier film.

  • Fumed Silica Core: Widely recognized as the premier core material for architectural walls due to its outstanding thermal properties, structural density, and Class A fire safety rating. Fumed silica has a micro-porous structure with pore sizes smaller than the mean free path of air molecules at atmospheric pressure, ensuring that even in the case of minor vacuum decay, it retains relatively high insulation values compared to fiber-based alternatives.
  • Fiberglass Core: Typically used in domestic appliances like refrigerators and cold chain containers where high flexibility, low initial material costs, and ultra-high initial vacuum are required. While fiberglass core VIPs have a lower initial thermal conductivity, they are highly sensitive to moisture and vacuum degradation over multi-decade lifespans, making them less suitable for building walls unless combined with advanced barrier protections.
  • High-Barrier Envelope Films: Multiple layers of metalized polyester (PET) films or aluminum foils designed to prevent the diffusion of water vapor and gas molecules into the panel core over time, preserving the internal vacuum integrity for up to 50 years.

Decarbonization, LEED Certifications, and ESG Compliance

For international real estate developers and industrial enterprises, ESG (Environmental, Social, and Governance) compliance is no longer optional. Using VIPs in wall systems drastically decreases the operational carbon footprint of buildings by curbing the energy required for mechanical heating and cooling. This directly translates into points for green building assessment systems such as LEED, BREEAM, and DGNB. Because VIPs are highly efficient, they allow buildings to achieve Passive House standards even with challenging structural parameters, such as thin retrofitted masonry walls or tight boundary setbacks.

Customized Services & Precision OEM/ODM Integration
New Energy Vehicles Battery Insulation

New Energy Vehicles Battery Insulation

Product Details: Size: Customized, Thickness: 5mm. Specifically optimized for EV battery thermal management systems.

View More +
High Temperature Nano Microporous Water Heater Insulation

High Temperature Nano Microporous Water Heater Insulation

Product Details: Size: Customized, Thickness: 5mm+. Ideal for high-efficiency commercial and residential water storage systems.

View More +
High Temperature Nano Microporous Insulation for Elevator Fireproof Door

High Temperature Nano Microporous Insulation for Elevator Door

Our elevator fireproof door high temperature nano microporous insulation panels deliver Class-A fire safety and ultra-thin profiles.

View More +
Fumed Silica Special Shaped VIPs

Fumed Silica Special Shaped VIPs Vacuum Insulation

Innovative pre-shaped vacuum panels engineered for non-planar geometries, corner details, and architectural penetrations.

View More +
Custom Round High temperature Flexible Nano insulation

Custom Round High temperature Flexible Nano insulation

Engineered flexibility designed to envelope pipes, curved walls, industrial vessels, and complex thermal components.

View More +
Low thermal conductivity VIP fumed silica

Low thermal conductivity VIP fumed silica vacuum panel

Premium fumed silica core with high gas barrier PET film, offering reliable performance for construction envelopes.

View More +
Low Temperature Cold Chain Logistics

Low Temperature Cold Chain Logistics Insulation

Providing high-efficiency vaccine insulation box solutions and temperature-sensitive payload enclosures.

View More +
Big or Customized Size fumed silica VIP

Big or Customized Size fumed silica VIP panels

Optimized large-scale panels for structural wall assemblies, minimizing joints and thermal bridging interfaces.

View More +

ABOUT US

WHO WE ARE?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area with its production base located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive production centers for vacuum technology application products.

  • Non-standard flanges

    Non-standard flanges

    Special sizes (beyond the range of ANSI/ASME/DIN and other standards) are produced according to customers' drawings or technical parameters.

  • Shaped flanges

    Shaped flanges

    Square, oval or other special shaped flanges. Oversize/small diameter: such as diameter over 60 inches or micro precision flanges.

  • Custom Flange Elements

    Advanced Vacuum Engineering

    Custom tailored designs optimized for extreme high vacuum sealing conditions to prevent outgassing and micro-leakage.

View More arrow
Video 1 Video 2 Video 3
Production Facility 1 Production Facility 2 Production Facility 3
Engineers
330
Dedicated Employees
Factory Size
1100
Global Partners
R&D Centers
3+
State-of-the-Art R&D Facilities
Production Capacity
400,000
Annual Capacity (sqm)

Chinese Manufacturing Efficiency & Supply Chain Advantages

One of the primary historical barriers to the widespread adoption of Vacuum Insulated Panels has been the high unit cost and complexity of manufacturing. However, Chinese advanced production bases, exemplified by Zerothermo’s state-of-the-art facility in Nanchong, Sichuan Province, have successfully restructured the global supply chain dynamics. Leveraging automated continuous vacuum sealing chambers, integrated core-molding technologies, and localized access to ultra-pure fumed silica precursors, these factories have dramatically reduced production overheads while maintaining strict quality metrics.

E-E-A-T Sourcing Advantage: By drawing on parent organization CBVAC Group's deep expertise in vacuum science and industrial vacuum valve production, Zerothermo implements inline automated laser quality checks and multi-point helium leak mass spectrometry. This industrial integration guarantees that every VIP leaving the factory exhibits uniform internal pressure, solving the historical structural longevity concerns of VIPs.

In addition to manufacturing scale, China’s industrial logistics clusters facilitate quick, customized configurations for global architectural demands. Instead of utilizing standard off-the-shelf panel shapes, architects can request customized cutouts, specific edge-taping materials, protective layers, and custom dimensions. This level of customization is completed with lead times that are typically 30% to 50% shorter than regional manufacturing alternatives in Europe or North America.

Core Competencies & Technology Standards
01
World-Class Quality

World-Class Quality & Standards

02
Customized Solutions

Custom-Tailored Solutions & Quick Turnaround

03
Scalable Production

Scalable Production & Continuous Output

04
Streamlined Logistics

Streamlined Logistics & Global Distribution

05
Long Term Partner

Your Trusted Long-Term Technical Partner

Industry Applications & Solutions
Pharmaceutical Cold Chain

Pharmaceutical Cold Chain

Architecture

Architecture Envelopes

High-Temperature Industry

High-Temperature Industry

Culture and Tourism

Culture & Tourism Prefabs

Localized Applications & Global Case Analysis

Vacuum Insulated Panels are not a one-size-fits-all product. Different geographic zones require highly targeted localized wall assembly systems to avoid dew point condensation and maximize longevity:

  • Cold & Temperate Zones (e.g., Northern Europe, Northern USA, Canada): Here, VIPs are primarily integrated into External Thermal Insulation Composite Systems (ETICS) or unitized curtain walls. Installing VIPs on the exterior face of the structural wall keeps the load-bearing substrate warm, shifting the dew point safely into the external insulation envelope and preventing structural moisture damage.
  • Hot & Humid Zones (e.g., Southeast Asia, Coastal Regions): Moisture ingress is the greatest threat to VIP longevity in warm climates. Incorporating fumed silica core VIPs with robust PET/Alu protective sheets is crucial. Under these conditions, the panels are often integrated into prefabricated unitized concrete wall panels or modular building panels, protecting them from onsite impact and direct humidity exposure.
  • High-Density Urban Developments (Tokyo, London, New York): Space constraints make interior wall insulations or party-wall insulations necessary. Using 20mm VIPs instead of 100mm conventional boards increases usable net internal space, enabling developers to increase rentable space and accelerate project payback periods.
Proven Engineering Project Cases
MultiMicro Technology Company Project

MultiMicro Technology Company

Industrial Facility Project

Industrial Cleanroom Envelope

Nanchong High School Project

Nanchong High School Campus

Vaccine Insulation Cooler Box Project

Vaccine Insulation Cooler Box

Latest Research & Corporate News
Elevator Fireproof Door Insulation

The Importance of High Temperature Nano Microporous Insulated Panels For Elevator Fireproof Doors

Detailed analysis of safety compliance, high-temperature thermal barrier integration, and fire escape route security enhancement.

2023/Apr/19 icon
Zerothermo Canton Fair

Zerothermo is waiting for you on booth #10.2K06 of Canton Fair From 15-19 April

Showcasing our latest innovations in fumed silica core VIPs, flexible thermal mats, and vacuum insulated glass assemblies.

2023/Apr/17 icon
High Temperature Nano Microporous Insulation Panels

High Temperature Nano Microporous Insulation Panels - Revolutionizing Special Industries

A whitepaper exploring industrial-grade nano microporous insulations and high-efficiency thermal management solutions.

2023/Apr/13 icon
Frequently Asked Questions (FAQ)
What is the design lifespan of Vacuum Insulated Panels (VIPs) in wall systems?
For architectural wall integrations, high-quality VIPs utilizing fumed silica cores and multilayer metalized barrier envelopes have a design service life exceeding 50 years. Unlike fiberglass cores, fumed silica is highly resistant to humidity-related vacuum loss, ensuring thermal performance remains steady over several decades.
Can Vacuum Insulated Panels be cut or altered on the construction site?
No, VIPs cannot be cut, drilled, or punctured onsite. Puncturing the outer high-barrier foil releases the internal vacuum, causing the panel's thermal conductivity to rise from ~0.004 W/m·K to ~0.020 W/m·K. Therefore, careful design planning, precise dimensions, and custom manufacturing configurations are required before ordering.
How is thermal bridging minimized during the installation of wall VIPs?
Thermal bridging at panel joints is minimized by using staggered double-layer panel arrangements or by incorporating secondary insulation materials like PIR, aerogel tape, or rubber gaskets at the seams. Additionally, choosing larger panels reduces the overall linear joint density across the facade surface.
What are the fire performance ratings of Fumed Silica VIPs?
Fumed silica core VIPs from Zerothermo are naturally non-combustible. When combined with inorganic core binders and Class A barrier materials, they achieve a Class A fire rating. This makes them highly suitable for high-rise commercial buildings and elevator fireproof doors.
What is the difference between fumed silica cores and fiberglass cores?
Fumed silica has a nanoporous structure with pore sizes between 10 to 100 nm, which is much smaller than the 10,000 nm pore sizes found in fiberglass. This means fumed silica requires a much lower vacuum level to achieve maximum insulation, and its performance drops far less if the vacuum degrades slightly over time. This makes fumed silica the safer choice for permanent wall installations.
How do VIPs contribute to building energy certifications like LEED or BREEAM?
VIPs significantly reduce operational energy requirements, contributing directly to LEED's "Energy and Atmosphere" credits. Their thin profiles also support material conservation and space optimization, assisting in both structural energy efficiency targets and local building occupancy compliance.
What is the optimal thickness for wall VIPs?
Depending on local climate codes and building types, wall VIPs usually range from 15mm to 50mm in thickness. A 20mm panel is typical, providing equivalent insulation to 100-120mm of standard foam or mineral wool board.
How does Zerothermo control quality during production?
Zerothermo utilizes an integrated vacuum manufacturing process developed alongside the CBVAC Group. Quality control includes raw material purity verification, automated laser-guided edge sealing, and 100% inline pressure testing using helium mass spectrometers to guarantee that every panel leaves the facility with its vacuum seal fully intact.
Global Partnerships & Industry Clients
Partner 1 Partner 2 Partner 3 Partner 4

Connect With Our Insulation Experts

Looking for technical specifications, custom sizing, or pricing? Contact Zerothermo Technology today. We offer comprehensive, one-stop vacuum insulation solutions tailored to your project's specific thermal envelope needs.