Explore our leading range of high-efficiency thermal insulation materials, engineered to offer unparalleled thermal resistance (U-values) for critical industrial and infrastructural applications.
Designed for EV battery modules. Provides advanced thermal barrier integration, structural safety, and high-temp resistance during extreme thermal runaways.
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High-performance passive vaccine and biological transport shippers integrated with low thermal conductivity fumed silica vacuum insulation panels.
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Ultra-thin building envelope thermal shield layers designed for modern high-performance architecture, dramatically cutting down heating/cooling losses.
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Specially reinforced core and multi-layer laminate construction. Ideal for heavy-duty load-bearing flooring systems and structural wall cladding.
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Integrated dry-installation structural wall panels with prefabricated design, saving construction site labor while providing aesthetic outer coatings.
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Advanced microporous structures wrapped for high-temperature water heater jackets. Offers superior heat retention compared to fiberglass wraps.
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Architectural panels matching high aesthetics with absolute energy protection. Customizable exterior patterns, structural composite core.
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High-performance vacuum space between tempered glass sheets. Cuts structural window glazing heat loss up to 80% compared to traditional IGUs.
View SpecsModern commercial infrastructure and advanced logistical nodes are experiencing unprecedented shifts due to rigorous decarbonization initiatives. Under mandates like the European Green Deal and ASHRAE 90.1, the demand for thin, exceptionally efficient thermal barrier envelopes has sky-rocketed. Standard insulation materials such as polyurethane, rock wool, and expanded polystyrene (EPS) require thick, bulky application geometries to meet code-compliant U-values. This reduces usable square footage and creates significant spatial restrictions in dense urban construction, aerospace, and cold chain shipping container spaces.
Custom Thermal Insulation Sandwich Panels powered by Vacuum Insulation Panel (VIP) cores solve these spatial limitations. With a typical thermal conductivity (λ) of less than 0.0025 W/(m·K), VIPs provide up to ten times the thermal resistance of traditional insulation at identical thicknesses. By sourcing directly from integrated state-of-the-art factories, developers, logistics managers, and engineers obtain architectural panels that provide outstanding mechanical stability, high fire ratings, and optimized lifecycle costs.
Maximizing Interior R-Value Per Inch: While standard foam board panels provide an R-value of R-5 to R-7 per inch, vacuum insulation panel assemblies deliver an unmatched performance of R-35 to R-45 per inch.
Advanced Cladding Interface: Customized mechanical joints minimize thermal bridging along structural panel lines, guaranteeing uniform thermal performance across the envelope.
Carbon Footprint Mitigation: Up to 50% energy reduction in HVAC cycles within building envelopes, and optimized thermal hold-time inside active/passive cold chain pharmaceutical storage containers.
Corporate Infrastructure
Zerothermo Technology Co., Ltd., a proud subsidiary of the prestigious CBVAC Group, is a leading national high-tech enterprise at the forefront of vacuum thermal insulation manufacturing. Headquartered in the Beijing Economic-Technological Development Area, our state-of-the-art production base in Nanchong City, Sichuan Province, stands as one of China's largest comprehensive facilities for commercial vacuum technology and advanced thermal applications.
Equipped with automated encapsulation lines, continuous high-vacuum chambers, and in-line thermal sensor testing facilities, we supply reliable structural components to industries ranging from cold chain pharmaceutical distribution and aerospace engineering to high-performance architectural design and NEV battery thermal management systems.
Special vacuum connection sizes (beyond typical ANSI/ASME/DIN standards) designed according to custom mechanical engineering prints.
Square, oval, micro-precision, or ultra-large diameter vacuum system geometries constructed to withstand high stress parameters.
Precision Vacuum Sealing Lines
Fumed Silica Core Compression Chambers
Automatic Barrier Foil Lamination
Our custom manufacturing services deliver precise physical and thermal performance metrics to meet demanding project parameters. Explore our target solution matrices:
Thickness: 5-15mm customized. Protects EV cell modules against thermal propagation and optimizes battery pack performance under cold ambient temperatures.
Custom Design Available
Thickness: 5-25mm. Designed for industrial and premium residential smart water heaters, lowering standby thermal energy loss to industry-leading levels.
Custom Design Available
Fireproof core design providing structural integrity and extreme thermal resistance for commercial skyscraper elevator shaft doors.
Custom Design Available
Unique physical shapes including L-cuts, cylinders, and circles, vacuum encapsulated in multi-layer barrier films without losing edge seals.
Custom Design Available
Flexible aerogel and microporous silica composite blankets designed to wrap around pipes, industrial ducts, and circular chambers.
Custom Design Available
Ultra-low thermal conductivity ratings of ≤0.002 W/(m·K). Provides thermal stability for ultra-cold sub-zero storage systems.
Custom Design Available
Integrated vaccine transporter inserts, thermal pallet covers, and cold room wall inserts to preserve biological payloads.
Custom Design Available
Extra-large structural panel components designed to minimize modular seams in cold-storage warehouses and high-performance building facades.
Custom Design AvailableProviding advanced vacuum insulation technology globally. What sets Zerothermo Technology apart in international supply chains:
Precision-controlled environments and testing guarantees every vacuum panel meets strict design specifications.
Our experienced R&D department adjusts dimensions, core shapes, envelope coatings, and structural interfaces.
Large manufacturing footprint in Nanchong City handles high volume orders efficiently without compromising performance.
Safe packaging and robust international shipping configurations ensure panels arrive intact, with internal vacuum levels preserved.
As a subsidiary of CBVAC Group, our financial backing, technological heritage, and comprehensive support offer complete project security.
Provides ultra-high thermal resistance to transport vaccines, insulin, and clinical biological packages safely without ambient power sources.
Provides thin envelope insulations and vacuum-insulated decorative glass elements, helping projects achieve net-zero carbon goals.
Nano-microporous blankets and panels insulate high-heat industrial furnaces, heat-treatment pipes, and elevator fire doors.
Provides modular and lightweight thermal systems for cabins, prefabricated ecopods, and temporary structures in extreme environments.
Selecting custom thermal sandwich panels requires balancing core materials, envelope protection, size, and pricing. Below is an overview of the typical cost and configuration parameters for custom orders:
| Core Material | Thermal Conductivity (λ) | Working Temp Range | Common Applications | FOB Price Indicator (USD/m²) |
|---|---|---|---|---|
| Fumed Silica VIP Core | ≤ 0.0020 - 0.0025 W/(m·K) | -70°C to 120°C | Cold chain boxes, architectural wall linings, reefers | $45 - $85 |
| Nano-Microporous Composite | ≤ 0.018 - 0.024 W/(m·K) | -100°C to 1000°C | Elevator fire doors, furnaces, aerospace heat barriers | $65 - $130 |
| Aerogel Hybrid Mat | ≤ 0.015 - 0.020 W/(m·K) | -200°C to 650°C | EV Battery blankets, flexible pipe cladding systems | $90 - $180 |
| Vacuum Insulated Glass (VIG) | U-Value ≤ 0.60 W/(m²·K) | -40°C to 90°C | Structural glazing, display refrigerator cases | $120 - $250 |
*Note: The prices provided are reference indicators for wholesale industrial production runs. Final FOB prices depend on custom protective layers (e.g., steel face sheets, fiberglass mats, polyester outer coatings), special shapes, order volumes, and QA test protocols.
Sourcing structural systems from Zerothermo Technology provides clear logistical and financial advantages. As an integrated manufacturer under the CBVAC Group, we control the entire vacuum production process, from sourcing high-grade silica cores to lamination, gas extraction, and lidding. This vertical integration reduces raw material variability, shields production from global supply shocks, and guarantees consistent thermal performance.
Additionally, our factory’s automated manufacturing lines ensure quick turnaround times for massive orders. While smaller fabricators often struggle with custom dimension scaling, our modular tooling processes allow us to produce custom shapes (with notches, corner reliefs, or unique curves) with minimal tooling delays. We maintain strict manufacturing schedules and partner with premium sea and rail shipping networks to deliver your panels intact, with vacuum integrity verified by post-shipment test ports.
See how our advanced thermal vacuum insulation panels perform in real-world scenarios:
Provided high-precision climate control wall inserts to prevent thermal drift in semiconductor manufacturing lines.
Installed custom external sandwich cladding, reducing cooling electricity costs by up to 34%.
Implemented vacuum insulation wall panels, meeting local green building standards and ensuring comfortable classrooms.
Supplied vacuum insulated shipper boxes, maintaining vaccine temperatures between 2°C and 8°C for 120+ hours.
We stay current with global standards to ensure our panels meet local safety, flame resistance, and thermal performance codes.
Explore technical answers to questions about custom vacuum sandwich panels, pricing, and structural installation:
Our technical sales team is ready to assist you. Contact us with your project dimensions, core requirements, facing types, and target order volumes. We will provide a custom pricing proposal and design analysis for your review.
[email protected]
+8615892792306
Explore our highly specialized insulation core variants, built to operate across a wide range of temperatures from ultra-cold sub-zero systems to high-heat industrial furnaces:
Engineered for architectural elevator doors, providing high-heat shielding to meet international building safety and flame-resistance standards.
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Flexible high-temperature insulation mats that easily wrap around pipes, curved vessels, and industrial combustion chambers.
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Large-format panels designed to fit standard cargo reefers and intermodal shipping containers, minimizing joints and heat paths.
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Durable, flexible nano-thermal mats engineered to withstand structural vibration and high heat, ideal for aerospace and heavy industry applications.
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Modular, ready-to-assemble building facade panels integrated with high-efficiency vacuum cores, helping speed up on-site construction.
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Special-shaped panels wrapped in protective PET film, designed to fit tightly around components in complex industrial layouts.
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Premium high-temperature microporous boards manufactured to custom sizes, providing clean energy containment for processing furnaces.
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High-performance VIPs featuring protective PET layers, designed to prevent puncture and scratching during manual assembly and shipping.
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