Custom Insulated Metal Panels Factory & Companies

Next-Generation Vacuum Insulation Panels & Nano Microporous Thermal Systems for Global High-Performance Cold Chain, Architecture, and Aerospace Solutions

Global Industrial Whitepaper

Deep Analysis: Insulated Metal Panels and Advanced VIP Technology

In the contemporary industrial and architectural landscape, thermal performance is no longer just a metric of building comfort—it is a critical driver of decarbonization, operational efficiency, and regulatory compliance. Traditional thermal insulation materials, such as standard polyurethane foam and mineral wool, are increasingly hitting their physical and environmental limits. In response, the integration of Vacuum Insulation Panels (VIPs), nano-microporous barriers, and custom composite structures has redefined expectations for building envelopes, cold chains, and ultra-high-temperature environments.

The Global Commercial Landscape & Market Drivers

The global demand for high-efficiency insulated panels is shifting toward customized systems. Urban density requires thinner walls with superior thermal resistance (R-value), boosting the market for composite insulated metal panels. The expansion of global cold chains, especially in pharmaceuticals and food distribution, requires strict temperature maintenance. Additionally, the industrial sector needs robust thermal protection for EV battery enclosures, marine transportation, and heavy-duty machinery. Industry reports forecast that advanced vacuum-based structures will experience a high compound annual growth rate (CAGR), driven by global net-zero commitments and stricter building codes like the EU Energy Performance of Buildings Directive (EPBD) and ASHRAE 90.1.

Unlocking the Knudsen Effect: The Science of VIPs

At the center of vacuum insulation's performance is the suppression of gas conduction. Gas conduction dominates heat transfer in standard insulation materials. By evacuating the air from a porous core material (such as fumed silica or fiberglass) and sealing it in a gas-barrier envelope, VIPs achieve a thermal conductivity ($\lambda$) of less than 0.004 W/(m·K). This performance is roughly five to ten times better than conventional insulating foams. Fumed silica cores also maintain long-term stability and resist aging because their extremely small pore structure (approx. 100 nm) limits gas movement even if vacuum pressures slowly degrade over several decades.

Engineered Tailor-Made Solutions

Customized Services for Critical Thermal Performance

New Energy Vehicles Battery Insulation

Specially developed ultra-thin thermal barriers tailored for electric vehicle (EV) battery packs. Thickness ranges from 5mm to 15mm, offering robust fire safety, thermal runaway mitigation, and structural stability under high mechanical vibrations.

New Energy Vehicles Battery Insulation

High Temperature Nano Microporous Water Heater Tank Insulation

Custom flexible nano thermal wraps designed specifically for domestic and industrial water heaters. Provides superior heat retention, energy savings, and low space footprints for space-restricted utility designs.

High Temperature Nano Microporous Water Heater

Elevator Fireproof Door Insulation

Elevator fire protection structures need slim profiles and high-temperature fire resistance. Our customized nano microporous panels fit within thin metal frames, ensuring fire resistance of up to 120 minutes without bulky framing.

High Temperature Nano Microporous Insulated Panels

Fumed Silica Special Shaped VIPs

Vacuum insulation is typically restricted to flat rectangular surfaces. Our shaped VIP designs enable complex geometric cuts, holes, and curved patterns, allowing insulation wraps around pipes, containers, and structural corners.

Fumed Silica Special Shaped VIPs

Custom Round High-Temp Flexible Blankets

Flexible thermal insulation blankets designed for cylindrical pipes, turbines, and chemical reactor vessels. Suitable for continuous service temperatures exceeding 950°C, minimizing surface radiation loss.

Custom Round High temperature Flexible Nano insulation

Low Thermal Conductivity Fumed Silica VIPs

Incorporating premium composite barrier films, these core-insulated panels deliver thermal performance down to 0.0035 W/(m·K), serving as high-performance architectural wall panels and cryogenic transport insulation.

Low thermal conductivity VIP fumed silica

Low Temperature Cold Chain Logistics VIPs

Designed for vaccine transport shippers and medical containers. These panels ensure stable temperatures for cold chain systems during global transits, without the need for constant electrical power.

Low Temperature Cold Chain Logistics

Big / Customized Size Fumed Silica Panels

Custom dimensions built to scale for building façades, cold room construction, and industrial walk-in freezers. Large formats eliminate thermal bridging along connection seams.

Big or Customized Size fumed silica VIPs
About Zerothermo Technology

Who We Are?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area, with its primary production base in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive manufacturing centers for advanced vacuum technology applications.

Leveraging decades of vacuum technology experience from CBVAC Group, Zerothermo specializes in manufacturing vacuum insulation panels (VIPs), vacuum insulated glass (VIG), and high-temperature microporous materials. We provide custom thermal control solutions for global clients in architectural design, logistics, and heavy industrial machinery.

  • Non-standard flanges

    Non-Standard Vacuum Flanges

    Specialized dimensions produced according to client designs, exceeding typical ANSI/ASME/DIN standards to handle extreme high-vacuum seals.

  • Shaped flanges

    Complex Shaped Flanges

    Square, oval, and oversized custom flanges (exceeding 60 inches) designed for semiconductor chambers and heavy industrial pressure vessels.

  • Standard vacuum joints

    High-Precision Machining

    Ensuring ultra-tight tolerances for high-vacuum and cleanroom systems, preventing outgassing and micro-leakages.

Production Process Line 1 Quality Inspection Center Packaging & Warehouse
Production Process Line 1 duplicating Quality Inspection Center duplicating Packaging & Warehouse duplicating
330+
Patented Technologies
1100+
Global Partners
3+
R&D Laboratories
400k㎡
Production Capacity
Industry Application & Solutions

High-Efficiency Energy-Saving Technologies

Pharmaceutical Cold Chain Logistics

Providing high-efficiency thermal insulation solutions for cold transport systems using vacuum insulation panels. These help secure vaccines and biologics globally, maintaining precise temperatures without active power sources.

Sustainable Architectural Envelope Systems

Integrating VIPs and double-glazed vacuum insulated glass (VIG) into structural walls. Helps building envelopes meet near-zero energy building (NZEB) guidelines by preventing thermal bridging.

High-Temperature Industrial Applications

Integrating flexible microporous thermal insulation mats in heavy-duty machinery, metallurgical furnaces, and exhaust systems. Reduces radiant heat losses at operational temperatures up to 1000°C.

Culture & Eco-Tourism Structures

Customizable, modular thermal wall panels and structural systems designed for energy-efficient resort cabins and modular hotels. Offers extreme climate protection and fast on-site installation.

  • Cold Chain Icon

    Pharmaceutical Cold Chain

  • Architecture Icon

    Architecture

  • Industrial Icon

    High-Temp Industry

  • Tourism Icon

    Culture & Tourism

Our Technology Roadmap

Core Competencies Driving Dual-Carbon Goals

01
Quality Icon

World-Class Quality & Standards

02
Customization Icon

Custom-Tailored Thermal Solutions

03
Production Icon

Scalable High-Volume Production

04
Logistics Icon

Global Distribution Logistics

05
Partnership Icon

Trusted Long-Term Support

Proven Projects

Case Studies & Structural Projects

MultiMicro Technology Company

MultiMicro Technology Building

MultiMicro Technology Company Phase 2

MultiMicro Technology Facility

Nanchong High School

Nanchong High School Campus

Vaccine Insulation Cooler Box

Vaccine Cold Storage Box Project

News & Insights

Latest Industrial Updates

Elevator Fireproof Door News

The Importance of High-Temperature Nano Microporous Insulated Panels for Elevator Fireproof Doors

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Canton Fair News

Zerothermo Showcases Vacuum Insulation Innovations at Booth #10.2K06, Canton Fair

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Special Projects News

High Temperature Nano Microporous Insulation Panels - Revolutionizing Special Insulation

Technical Q&A / FAQ

Deep Thermal Engineering Analysis

What are the primary differences between Fumed Silica VIPs and Fiberglass core VIPs?
Fumed silica core VIPs feature a smaller microporous pore structure (around 100 nm) compared to fiberglass core options. This allows fumed silica VIPs to maintain low thermal conductivity ($\approx$ 0.004 W/m·K) even if the internal vacuum pressure changes over time. They do not require chemical getters and have an expected service life of over 30 to 50 years. Fiberglass VIPs have a lower initial thermal conductivity ($\approx$ 0.0015 W/m·K) but require strict vacuum maintenance and chemical getters to capture moisture, typically making them more suitable for applications with shorter lifespans, such as home refrigerators.
How do nano microporous panels perform under high temperatures?
Our high-temperature nano microporous panels are composed of dispersed silica particles mixed with opacifiers to minimize infrared radiation transmission. They maintain structural integrity and a low thermal expansion coefficient at continuous temperatures up to 950°C and peak temperatures up to 1050°C. They are widely used in furnace linings, fire doors, and exhaust systems where insulation thickness is limited.
Can Vacuum Insulation Panels be modified, cut, or drilled on-site during installation?
No, VIPs cannot be cut, drilled, or nailed on-site because any puncture of the outer gas-barrier envelope will release the vacuum, causing the thermal conductivity to revert to that of the core material (approximately 0.020 W/m·K). For applications that require specific configurations, we supply custom-sized, pre-measured panels, shaped VIPs with pre-drilled pass-through holes, and corner-wrapped variations produced directly at our factory.
How is the performance of vacuum insulated glass (VIG) verified?
VIG performance is validated using high-vacuum sensor systems, thermal box tests, and thermal imaging cameras that measure overall heat transfer (U-value). By sealing two glass panes with a micro-spacer grid and evacuating the cavity to less than 0.1 Pa, we achieve U-values under 0.6 W/(m²·K). This matches the thermal performance of a thick solid wall while retaining thin, transparent glazing profiles.
Strategic Quality Certification 1 Strategic Quality Certification 2 Strategic Quality Certification 3 Strategic Quality Certification 4
Contact Us

Request Technical Data Sheets

We provide comprehensive thermal insulation solutions for architects, building envelope engineers, logistics providers, and high-temperature industrial system developers. Reach out to our design department for technical support and custom pricing.