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Custom 25mm Vacuum Insulation Panel Manufacturer & Quotes

Unlocking Ultra-Low Thermal Conductivity ($\le 0.004 \text{ W/m·K}$) for High-Performance Infrastructure, Cold Chain Logistics, and Advanced Mobility Systems.

Explore Our Core Vacuum Insulation Products

High-efficiency barrier technologies tailored for construction, refrigeration, and special industrial projects.

thermal wall vacuum insulated panel

Thermal Wall Vacuum Insulated Panel

High-performance building envelope insulation sheets designed to minimize thermal bridging in residential and commercial facades.

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Insulated cooler box vaccine storage

Vaccine & Food Storage Cooler Box

Fumed silica core vacuum insulation panel box ensuring strict cold chain parameter compliance for pharmaceutical distribution.

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Battery Insulation Blanket NEV

New Energy Vehicles Battery Insulation

Custom heat shields designed to limit cell-to-cell thermal propagation in EV lithium battery packs.

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Customized fumed silica VIP

Customized Fumed Silica VIP Panel

Engineered for large refrigeration containers with customized sizing structures to maximize volumetric payload capacity.

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flexible nano thermal insulation mat

Flexible Nano Thermal Insulation Mat

Flexible microporous configuration for high-temperature piping systems where rigid paneling cannot be deployed.

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PU Foam Vacuum Insulation Panels

PU Foam Hybrid Vacuum Panels

Composite PU outer skin wrapping VIP core, combining high structural impact resistance with vacuum thermal ratings.

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Water Heater Tank Insulation Blanket

Water Heater Tank Insulation Blanket

Microporous structure optimization minimizing standby heat losses in domestic and industrial boilers.

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Elevator Fireproof Door Insulated Panels

Elevator Fireproof Door Insulated Panels

Advanced microporous protection sheets configured for strict building fire barrier regulations and high temperature mitigation.

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The Physics and Engineering Behind 25mm Vacuum Insulation Panels

In modern industrial insulation design, spatial efficiency and thermal barrier performance exist in a state of constant compromise. Traditional insulation mediums, such as polyurethane foam (PU), expanded polystyrene (EPS), or mineral wool, rely on gas pockets trapped within their physical structures to retard heat transfer. However, these materials are limited by the thermal conductivity of the static air trapped inside them ($\approx 0.026 \text{ W/m·K}$).

Vacuum Insulation Panels (VIPs) bypass this physical limitation by evacuating gas molecules from the interior core material, thereby raising the Knudsen number ($Kn$) of the system. In a 25mm Vacuum Insulation Panel, the internal core matrix (typically fumed silica or structured fiberglass) is compressed under high pressure and sealed under a high vacuum ($\le 1 \text{ mbar}$) inside a multi-layer high-barrier envelope film. By removing air, gaseous conduction is eliminated, leaving only minimal solid-contact conduction and radiative heat transfer. A 25mm fumed silica VIP achieves a center-of-panel thermal conductivity ($\lambda$) of less than $0.004 \text{ W/m·K}$, offering up to ten times the thermal resistance of traditional insulation materials at identical thicknesses.

Why Specify 25mm Thickness?

While thinner VIP panels (5-15mm) are widely used in commercial consumer products like domestic refrigerators, high-demand industrial systems require greater mechanical resistance, longer service lifetimes, and higher total R-value. A 25mm thickness profile provides the optimal threshold: it presents a highly robust core structure resistant to slight surface compressions, provides exceptional long-term vacuum stability by doubling the core gas storage capacity, and ensures a superior system-level R-value capable of meeting strict carbon-neutral building codes and deep-freeze logistics standards.

Technical Roadmap and Future Outlook for 25mm VIPs

As regulatory frameworks globally pivot towards strict decarbonization, the demand for high-efficiency vacuum solutions is undergoing rapid transformation. At Zerothermo Technology, our R&D roadmap targets three primary vectors to extend the application envelope of 25mm VIPs:

Phase 1: Hybrid Core Formulations

Integration of organic-inorganic composite materials within the fumed silica core. By blending low-density aerogel matrices with nano-microporous silica, we aim to lower the initial dry density of the core, thereby reducing physical solid conduction while maintaining structural stability at 25mm.

Phase 2: Ultra-Barrier Polymeric Films

Moving away from traditional aluminum foil envelopes to ultra-thin, multi-layer metalized polyester (PET) laminates. This reduces the "thermal bridging effect" at the panel edges (linear thermal transmittance $\psi$), which can degrade the total system performance of thick panels. These new films also feature enhanced resistance against gas and moisture permeation, extending panel service life to over 60 years.

Phase 3: Sensor Integration & Intelligent Monitoring

Development of panels featuring integrated passive RFID or NFC vacuum pressure sensors. This allows engineers and facility managers to assess the internal pressure of 25mm VIPs in-situ, without dismantling facade systems or transport containers, verifying panel integrity over decades of deployment.

Macro-Industry Solutions Powered by 25mm VIPs

The unique properties of 25mm Vacuum Insulation Panels render them highly suitable for addressing critical thermal challenges across diverse economic sectors:

Pharmaceutical & Medical Cold Chain

With the rise of temperature-sensitive biologic drugs and mRNA vaccines, maintaining ultra-cold storage ($ -70^\circ\text{C}$ or $ -20^\circ\text{C}$) during transit is critical. 25mm VIPs installed in shippers provide thermal runtimes exceeding 120 hours without dry ice refilling, optimizing transit security.

Architecture & Building Envelopes

In high-density urban areas, wall thickness directly impacts rentable square footage. Replacing 200mm of traditional EPS foam with a 25mm VIP panel achieves the same thermal performance, saving valuable space, facilitating retrofit insulation of heritage facades, and satisfying Class A fire protection requirements.

High-Temperature Industrial Process

For industrial piping networks, high-pressure boilers, and steam lines, 25mm microporous and VIP solutions reduce surface radiation heat losses, saving megawatt-hours of fuel and protecting plant personnel from contact burns.

China Factory 4.0: Supply Chain Resilience & Efficiency

Zerothermo Technology Co., Ltd., a proud subsidiary of CBVAC Group, operates one of the largest vacuum application production bases in Nanchong City, Sichuan Province. Through integration of Factory 4.0 standards, we ensure production stability, quality control, and competitive quotes for global enterprises:

  • Automated Core Compression: High-precision dry pressing machines shape fumed silica powders into precise 25mm matrices with uniform density profiles, preventing core sagging or localized thin spots.
  • Inline Vacuum Chamber Sealers: Our automated vacuum packing lines continuously monitor chamber pressure and sealing temperatures, ensuring every panel is hermetically sealed under $< 1 \text{ mbar}$ conditions.
  • 100% Quality Quality Auditing: Every manufactured panel passes through a computerized physical test to check for envelope tension, moisture content, and dimensional conformity before warehousing.
  • Raw Material Control: Leveraging localized domestic supply chains for high-purity fumed silica and specialized barrier films, we insulate our operations against raw material price volatility, maintaining competitive price quotes.

Global Enterprise Procurement: Customization & Quotation

As a seasoned supplier, we understand that standard sizes rarely meet the needs of custom engineering layouts. Zerothermo offers specialized customization services, supporting customized dimension formatting, geometric shaping (including round, L-shaped, and customized penetrations), and customized surface laminations. When requesting quotes, global procurement teams should specify:

  1. Dimensional Specs: Length, width, and tolerance requirements (typically $\pm 2\text{mm}$).
  2. Lamination Options: Fiber meshes, PU coatings, or double-sided adhesive films for ease of installation.
  3. Operating Temperature Range: From cryogenic applications ($-196^\circ\text{C}$) up to high-temperature environments ($800^\circ\text{C}$ for nano-microporous mats).
  4. Required Certifications: Compliance declarations required for local regional imports (e.g., CE, REACH, RoHS, ISO certifications).
330+

Completed Large-Scale Projects

1100+

Formulated Custom Specifications

3+

Decades Industry R&D Experience

400,000+

Annual Production Capacity ($m^2$)

ABOUT US

WHO WE ARE?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area with its production base located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive production centers for vacuum technology application products.

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Non-standard flanges

Special sizes (beyond ANSI/ASME/DIN) produced to custom drawings.

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Shaped flanges

Square, oval, oversize (>60 inches) or micro precision configurations.

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Specialized Assemblies

Complex structural designs aligned to extreme pressure differentials.

Our Manufacturing Operations

ENGINEERING CUSTOMIZATION

Tailored Thermal Solutions

Custom configuration for non-standard geometry, extreme temperatures, and high mechanical pressure limits.

New Energy Vehicles Battery Insulation

NEV Battery Insulation Packs

Thickness: 5-25mm. Custom size. Optimized to prevent thermal runaway propagation.

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High Temperature Microporous Water Heater Insulation

Nano Microporous Water Heater Wrap

Thickness: 5-50mm. Custom diameter configurations to minimize standby energy loss.

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Elevator Fireproof Door Insulation

Elevator Fireproof Door Core

High temperature nano microporous structure tailored to meet EN fire protection codes.

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Fumed Silica Special Shaped VIPs

Shaped Fumed Silica VIP Panels

L-shaped, curved, or round vacuum configurations with protective film covers.

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Custom Round High temperature Flexible Nano insulation

Round Flexible Nano Blankets

Flexible structures for spherical vessels and pipe geometries in high-temp plants.

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Low thermal conductivity VIP fumed silica

PET Film Low Thermal VIPs

Optimized edge wrapping to decrease thermal bridging across panel-to-panel joints.

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Low Temperature Cold Chain Logistics VIP

Cold Chain Container VIPs

Fumed silica insulation core designed to handle temperature extremes in cold chain logistics.

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Big or Customized Size fumed silica VIP

Large Format Fumed Silica Panels

Extended lengths up to 1500mm for large prefabricated cold storage structural walls.

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CORE COMPETENCE

Unparalleled Quality & Capacity Standards

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Quality Standard Icon

World-Class Quality Standards

We maintain strict ISO 9001 and ISO 14001 certifications across all manufacturing plants, ensuring reliability.

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Customization Speed Icon

Custom Solutions, Swift Execution

Our engineering division quickly renders custom 3D drawings to produce vacuum panels matching exact requirements.

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Scalable Production Icon

Scalable High-Volume Production

Large-scale vacuum sintering and evacuation chambers allow us to fulfill multi-container orders without lead-time slip.

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Logistics Icon

Streamlined Global Logistics

With strategic freight partnerships, we ship internationally under standard sea, rail, or air routes securely packed.

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Long Term Partner Icon

Your Trusted Long-Term Partner

As part of the CBVAC Group, we bring financial stability, technical support, and structural support to large project contracts.

GLOBAL CASE STUDY & APPLICATIONS

Deep Industry Applications

Where extreme thermal isolation meets high mechanical stability requirements.

Pharmaceutical Cold Chain

Pharmaceutical Cold Chain

Ensuring constant sub-zero climates inside distribution storage containers during international air transport.

Architecture VIP Applications

Architecture

Ultra-thin wall retrofitting, energy-efficient building envelopes, and ceiling designs meeting Net-Zero carbon targets.

High Temperature Industry

High-Temperature Industry

Deploying microporous mats to protect structural components, reduce utility costs, and isolate hot piping runs.

Culture and Tourism Applications

Culture & Tourism

Engineered quiet, thermally balanced modular structures for high-altitude cabins and architectural capsules.

Notable Project Implementations

MultiMicro Technology Project
MultiMicro Technology Co. Facade
MultiMicro Facility Insulation
MultiMicro cleanroom partitions
Nanchong High School installation
Nanchong High School insulation wall
Vaccine Insulation Cooler Box Project
Vaccine Transport Box optimization
ENGINEERING INSIGHTS

Latest Technical News & Updates

Elevator Fireproof Door Insulation importance
White Paper

Importance of High Temp Nano Microporous Insulated Panels for Elevators

How microporous silica cores meet high temperature regulatory metrics in modern high-rise elevator shaft fire containment walls.

2023/Apr/19 Read Icon
Canton Fair Zerothermo booth
Company Event

Zerothermo Showcases Next-Gen 25mm VIPs at Canton Fair

Our manufacturing and engineering specialists present low conductivity thermal insulation panels at booth #10.2K06.

2023/Apr/17 Read Icon
Microporous Insulation Panels Revolutionizing
Industry Tech

Microporous Insulation: Revolutionizing Special Architectural Systems

An overview of high temperature material configurations replacing traditional mineral wool layers in thermal envelopes.

2023/Apr/13

Frequently Asked Questions (FAQ) - 25mm VIPs

Q1: What is the expected service lifetime of a 25mm fumed silica vacuum insulation panel?
A1: Under normal operational temperatures ($-40^\circ\text{C}$ to $50^\circ\text{C}$), a 25mm fumed silica VIP boasts an expected service lifetime of 30 to 50 years. The fumed silica core has a small pore size ($\approx 10-20\text{nm}$), making it less susceptible to aging caused by slow gas permeation. This is superior to fiberglass core panels, which degrade rapidly if the internal vacuum pressure increases above $10\text{ mbar}$.
Q2: Can 25mm VIP panels be cut, drilled, or modified on-site during installation?
A2: No. Vacuum insulation panels are hermetically sealed units. Any cutting, drilling, punctures, or sharp impact will breach the multi-layer barrier envelope, allowing air to flood the core. Once the pressure rises to atmospheric level, the thermal conductivity will increase from $0.004 \text{ W/m·K}$ to approximately $0.020 \text{ W/m·K}$. All sizing, shapes, and holes must be designed and customized during manufacturing.
Q3: How do you address thermal bridging at the edges of 25mm thick panels?
A3: Thicker panels can experience edge thermal bridging depending on the barrier envelope film used. To counteract this, we recommend:
1. Utilizing multi-layered metalized polymer films instead of thick aluminum foil foils, reducing lateral heat flow.
2. Implementing staggered double-layer installations (e.g., using two layers of 12.5mm VIPs with offset joints).
3. Wrapping joints in polyurethane foam strips during final site assembly.
Q4: What mechanical load limits can a 25mm fumed silica VIP sustain?
A4: Our fumed silica cores are compressed to a uniform density of approximately $180\text{ to }220 \text{ kg/m}^3$. This structure permits compressive strength ratings of $\ge 0.15 \text{ MPa}$ at 10% deformation. They can support standard floor loads and wind loads on building facades when backed by rigid substrates.
Q5: What certifications do Zerothermo 25mm VIPs carry for import and building use?
A5: Our vacuum insulation panels undergo rigorous testing. They are fully compliant with RoHS and REACH standards, carry CE markings for European building products, and achieve Class A (non-combustible) fire safety ratings due to the inorganic nature of the fumed silica core.

Specialized & High-Temperature Insulation Panel Range

Extended product line supporting structural facade integration, ultra-low temperature storage, and flexible high-temperature blankets.

reinforced vacuum insulation panel

Reinforced Vacuum Insulation Panel

Designed with enhanced outer structural shells to withstand mechanical stresses during installation on exterior facades.

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Custom Round Flexible Nano insulation

Custom Round Flexible Nano Mat

Curved and circular configurations for wrapping industrial pipes, refinery vessels, and high-temp apparatus.

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Fiberglass Core Vacuum Insulation Panel

Fiberglass Core Vacuum Panel (VIPs)

Designed to deliver exceptional initial thermal resistance for domestic refrigerator-freezer appliances.

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Prefabricated unit vacuum insulation wall

Prefabricated Unit Vacuum Wall

Integrated wall segments containing pre-installed vacuum insulation panels, ready for rapid building assembly.

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Cold Chain Logistics Fumed Silica Panel

Cold Chain Fumed Silica VIP

Optimized for long-distance transport boxes, preserving critical drug integrity and reducing food waste.

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Low conductivity VIP fumed silica PET film

VIP Fumed Silica with PET Film

Protected by a durable PET film envelope to reduce edge conduction losses in low-temp environments.

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Fumed Silica Special Shaped VIPs PET Film

Special Shaped VIPs with PET Film

Engineered for complex spaces requiring precise geometries without sacrificing thermal seal integrity.

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Prefabricated vacuum insulation decoration integrated wall

Integrated Decoration Vacuum Wall Panel

Dual-function external wall panel combining weatherproofing and decorative outer layers with high-efficiency VIP insulation.

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DIRECT PROCUREMENT

Get Technical Support & Price Quotes

Contact our technical sales team for comprehensive drawings, custom dimensions, test reports, and volume-based price quotes.

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