The construction and industrial envelope sector is undergoing an unprecedented shift toward ultra-low carbon operations. Historically, standard composite roof panels have relied on traditional core insulation materials such as Polyurethane (PU), Polyisocyanurate (PIR), or Expanded Polystyrene (EPS). While these options serve basic insulating requirements, their inherent thermal conductivity limits (ranging from 0.022 W/m·K to 0.040 W/m·K) dictate that thick cross-sections are needed to meet strict energy conservation standards (such as LEED or Passive House).
Zerothermo Technology addresses this engineering bottleneck by integrating ultra-performance fumed silica vacuum insulation panels (VIPs) and nano-microporous blankets into the structural core of composite roof panel systems. Boasting thermal conductivity values lower than 0.0045 W/m·K, our core materials reduce the necessary insulation thickness by up to 80% while retaining structural integrity and superior fire ratings (Class A). This approach maximizes spatial efficiency and architectural flexibility for global enterprise-level applications.
Highly customized thermal containment systems for electric vehicles with thicknesses from 5mm to 15mm, offering unmatched safety and prevention of thermal runaway.
Flexible thermal insulation wraps designed to maintain heat retention under high thermal loads for modern water heaters and storage vessels.
Super-thin nano-microporous panels with top-tier Class A fire rating performance to reinforce security in commercial vertical elevator doors.
Custom non-standard shapes, structural penetrations, and pre-formed cutouts designed precisely to mitigate architectural thermal bridging.
Highly thermal resistant, contour-conforming nano insulation blankets optimized for complex cylindrical piping and industrial boilers.
Protected vacuum panels wrapped with heavy-duty polyester protective film, optimizing standard installation handling and mechanical resistance.
Custom VIP layouts designed for cargo systems and vaccine cold-boxes, ensuring strict temperature holding margins over extended logistics cycles.
Large structural dimensions customized for high-rise facade cladding and pre-insulated metal roof panel systems.
Special dimensions following custom blueprints.
Custom square, oval, or micro precision flanges.
Extreme vacuum-integrity structural elements.
Zerothermo Technology Co., Ltd., a subsidiary of the renowned CBVAC Group, is a national high-tech enterprise. Headquartered in the Beijing Economic-Technological Development Area (BDA) with a state-of-the-art production base in Nanchong City, Sichuan Province, the company represents one of the largest comprehensive production centers for industrial vacuum technology applications in China.
By leveraging CBVAC's decades-long history in precision vacuum engineering, industrial valves, and ultra-high vacuum hardware, Zerothermo brings unparalleled design standards to composite thermal insulation panel manufacture. We utilize aerospace-grade quality controls to produce thermal containment materials designed for buildings, logistics networks, EV energy modules, and specialized high-temperature applications.
Our control over raw fumed silica supply and vacuum barrier films ensures consistent pricing and protection against supply shocks, enabling rapid scale-up for high-volume structural demands.
Every batch conforms to international thermal specifications, including ASTM C1484 standard tests for VIPs and EN 13165/CE guidelines for sandwich panels, ensuring smooth site approval globally.
We provide comprehensive engineering support, including customized drawing sets, thermal bridge calculations, and optimized layout plans to ensure seamless integration during mechanical assembly.
330+
1100+
3+
400,000㎡
Procuring thermal building envelopes at an industrial scale demands stringent compliance verification. When global engineering firms select Zerothermo systems, they benefit from a rigorous quality control framework designed to eliminate typical failure modes associated with vacuum insulation panels:
We maintain ISO 9001, ISO 14001, and ISO 45001 certifications. Our products comply with REACH and RoHS standards, ensuring safety, sustainability, and non-toxicity for sensitive architectural and pharmaceutical environments.
Ultra-efficient thermal packaging and transport boxes featuring integrated fumed silica VIP panels, ensuring stable sub-zero environments for vaccines and medical payloads.
Providing high-efficiency thermal insulation solutions for building envelope systems through vacuum insulation panels and vacuum insulated glass, enabling ultra-low energy consumption designs.
Nano-microporous blankets designed for industrial kilns, piping, and furnace doors, delivering structural heat containment up to 1000°C.
Providing thermal stability and structural durability for modular tourist capsules and transportable hospitality structures in extreme climates.
Building energy performance regulations are tightening worldwide, with structural codes shifting from minimum performance standards to Net-Zero and Positive Energy mandates. Industrial buyers must adopt advanced insulating structures that utilize fumed silica cores to drastically reduce HVAC loading and lower embodied carbon footprints.
The construction industry is rapidly embracing Design for Manufacture and Assembly (DFMA). Integrating VIP cores within metal composite wall and roof assemblies at the factory level cuts down on-site labor and prevents panel damage, shortening project timelines.
Vacuum decay is prevented through a multi-barrier approach. Our panels use a high-barrier laminated envelope film coupled with an integrated getter material that captures trace gas molecules over the panel's operating life. Protected within a rigid composite metal sheath, the core maintains its vacuum levels and low thermal conductivity (R-value) for over 50 years.
Because vacuum insulation panels rely on a hermetically sealed vacuum chamber core, they cannot be cut, drilled, or modified on-site. Altering the panel punctures the barrier film, neutralizing the vacuum. Zerothermo works directly with engineering clients to supply pre-sized layouts, incorporating custom dimensions and corner cutouts before manufacturing.
Our fumed silica and nano-microporous cores consist of inorganic, non-combustible oxides. This structure delivers a Class A1 fire rating. When combined with specialized outer laminates, these materials provide reliable fire containment for elevators, battery compartments, and high-rise facades.
Fumed silica VIPs offer a significant advantage over fiberglass options. In the event of a breach, a fumed silica core retains a thermal conductivity of around 0.020 W/m·K, which is comparable to traditional PU insulation. In contrast, a punctured fiberglass VIP loses almost all thermal performance, dropping to roughly 0.040 W/m·K. Additionally, fumed silica is safer to handle and offers superior moisture resistance.
To minimize thermal bridging, we utilize double-lap offset joints and high-density polyurethane edge inserts. In critical applications, we recommend staggering the vacuum panels in a double-layer pattern, ensuring joint gaps are fully insulated by overlapping material.
2023/Apr/19
2023/Apr/17
2023/Apr/13
Connect with our engineering specialists for detailed technical advice, thermal performance calculations, and custom quotes designed for your unique industrial specifications.
