Best Sandwich Panel Polyurethane Manufacturer & Company

Next-Generation High-Performance Thermally Insulated Wall and Roof Systems, Vacuum Insulation Board Integrations, and Custom Engineered Structural Solutions for Global Carbon-Neutral Envelopes.

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Explore our premium range of vacuum insulation panels, high-temperature nano microporous systems, and customized thermal core configurations for structural envelopes.

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About Us

Who We Are?

Zerothermo Technology Co., Ltd., a subsidiary of the prestigious CBVAC Group, is a national high-tech enterprise at the forefront of the thermal insulation manufacturing sector. Headquartered in the Beijing Economic-Technological Development Area, our state-of-the-art production base is strategically located in Nanchong City, Sichuan Province. This massive manufacturing facility stands as one of China’s largest and most comprehensive production hubs for high-performance vacuum application systems.

Leveraging decades of vacuum technology engineering expertise from our parent company CBVAC, Zerothermo integrates advanced thermodynamics research, material sciences, and automation architecture to develop world-class insulation solutions, including Polyurethane (PU) composite systems, fumed silica core structures, and vacuum insulated glass (VIG) technologies.

  • Non-standard flanges: Special sizes (beyond the standard range of ANSI/ASME/DIN and other systems) are produced according to customized customer drawings or technical structural parameters.
  • Shaped flanges: Precision square, oval, or other specialty custom-shaped flanges designed to support high-performance vacuum sealing.
  • Precision engineering: Oversize or small-diameter products, including micro precision flange designs, manufactured under rigorous quality control standards.
Production facility detail 1 Production facility detail 2 Production facility detail 3

Parent Company Integration Advantage

Being a part of the CBVAC Group empowers Zerothermo with massive financial stability, shared R&D resources in high-vacuum metallurgy, advanced coating machinery, and a solid global logistics channel operating across 80+ countries and regions.

330+
Patents and proprietary technical designs
1100+
Annual global enterprise deliveries
3+
Key high-capacity modern production bases
400,000+
Sqm operating production footprint

Sandwich Panel Polyurethane: Tech Roadmap & Future Horizons

In the global race toward decarbonization and strict thermal efficiency parameters, polyurethane-cored sandwich panels have transitioned from basic building components to highly integrated thermodynamic systems. The technical roadmap of Zerothermo’s core insulation systems focuses on advancing molecular density, fire-retardant chemistry, and vacuum-layer integration.

PIR (Polyisocyanurate) Molecular Transition

By increasing the index of Isocyanate to Polyol, our structural panels achieve enhanced carbon-ring stability. The resulting PIR formulations offer exceptional mechanical strength under extreme fire exposure, achieving international Class B1 flame retardancy ratings.

VIP-PU Hybrid Optimization

Integrating Vacuum Insulation Panels (VIPs) directly inside the polyurethane foaming process allows us to combine the mechanical properties of rigid polyurethane with the extremely low thermal conductivity of silica VIPs (down to 0.004 W/m·K).

Next-Gen Eco Blowing Agents

Our commitment to sustainability drives our transition to fourth-generation blowing agents (HFO systems), achieving zero Ozone Depletion Potential (ODP) and a Global Warming Potential (GWP) of less than 1, meeting stringent EU environmental regulations.

Looking ahead, Zerothermo is researching self-healing core materials and bio-based polyols derived from agricultural by-products to minimize scope 3 emissions. This forward-looking technology ensures that structures using our polyurethane insulation systems remain thermally active and compliant with global green building standards for decades.

Customized Services & R&D Capability

Our specialized engineering teams provide bespoke designs, customized dimensions, and performance configurations tailored to extreme climatic and thermal demands.

NEV Battery Insulation Blanket Layer

New Energy Vehicles Battery Insulation Blanket

Size: Customized. Thickness: 5-15mm. Provides high thermal runaway protection.

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Water Heater Tank Insulation Blanket

High Temp Nano Microporous Water Heater Insulation

Size: Customized. Thickness: 5-50mm. Designed for industrial & commercial water storage.

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Elevator Fireproof Door Insulation

Elevator Fireproof Door Nano Insulation Panels

Customized high-density core. Designed to withstand intensive heat loads up to 1000°C.

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Fumed Silica Special Shaped VIPs

Fumed Silica Special Shaped VIPs Vacuum Panels

Bespoke shapes and configurations for complex architectural corners and pipeline fits.

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Custom Round Flexible Nano Blanket

Custom Round High Temp Flexible Nano Insulation

Ultra-thin structure optimized for curved applications, industrial machinery, and pipes.

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Low thermal conductivity VIP fumed silica

Low Thermal Conductivity VIP Fumed Silica Panel

Advanced core with PET wrap, delivering exceptional longevity and structural support.

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Low Temperature Cold Chain Logistics Panel

Low Temp Cold Chain Logistics Vacuum Panel

Designed specifically for pharma, vaccine transport, and cold warehouses.

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Big size fumed silica vacuum insulation panel

Big or Customized Size Fumed Silica Vacuum Panel

Large format structural insulated panels for building facades and container bodies.

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Macro-Industry Applications & Carbon-Neutral Solutions

Zerothermo Technology acts as a strategic thermal engineering partner across global industries. Our products address complex energy conservation challenges, helping projects qualify for international certifications like LEED and BREEAM.

Pharmaceutical Cold Chain

Providing high-efficiency thermal insulation solutions for cold chain packaging, cooler boxes, and refrigerated container systems. We ensure reliable, long-distance medical and vaccine transport under strict temperature profiles.

Building Architecture

Optimizing building envelope performance with integrated polyurethane sandwich panels and vacuum insulated glass (VIG). These high-efficiency materials minimize wall thickness while maximizing valuable interior floor space.

High-Temperature Industry

Engineering robust nano microporous insulation blankets and panels capable of operating continuously at temperatures up to 1000°C. Designed to save energy in high-temperature kilns, smelters, and steam pipe systems.

Culture & Eco-Tourism

Providing modular insulation systems for low-impact prefab cabins, geodesic domes, and temporary eco-resorts. Our solutions deliver rapid deployment capability and extreme thermal performance in remote climates.

Core Competitiveness & Global Capabilities

Zerothermo delivers a comprehensive package of technical excellence, supply chain scale, and long-term partnership guarantees.

01

World-Class Quality & Testing

Our manufacturing and processing adhere to strict testing parameters. Every batch of polyurethane panels undergoes thorough density, thermal conductivity, tensile strength, and flame-retardancy evaluations before dispatch.

02

Custom-Tailored Technical Solutions

Our in-house design and engineering department works closely with client architects. We customize core formulations, skin thickness, profile geometry, and joint locks to match specific project wind load and seismic designs.

03

Scalable Global Production

Our continuous double-belt lamination lines are designed to handle high-volume procurement schedules. We support fast lead times for complex structural projects without compromising dimensional precision.

04

Streamlined Logistics & Packaging

We use dedicated packaging techniques, such as robust edge-protectors, moisture-barrier wrapping, and customized flat-rack shipping frames, to prevent damage during long-distance maritime transport.

05

Your Trusted Long-Term Partner

As a national high-tech enterprise backed by CBVAC Group, we offer long-term warranties, continuous technological support, and financial security to back major infrastructure developments.

Factory 4.0 automation

China Factory 4.0: Supply Chain Resilience & Efficiency

Our Nanchong City production base operates on advanced manufacturing principles. By integrating Internet of Things (IoT) systems, automatic chemical dosing, and precision robotic handling, Zerothermo maintains exceptional dimensional tolerances and uniform core densities across major production runs.

Raw Material Integration: We maintain strong partnerships with leading global chemical suppliers. This direct integration guarantees a reliable supply of raw polyols and MDI components, helping us avoid market volatility and maintain stable, transparent pricing for our partners.

Digital Quality Control: Modern infrared scanning and laser inspection systems monitor panel outputs in real time. We record density variations, core-to-skin adhesion, and flat surface metrics to ensure that every panel leaving the facility meets international building code standards.

Localization Support and Compliance Assurance

A key challenge in purchasing international structural insulation materials is aligning with local building regulations. Zerothermo addresses this through comprehensive engineering documentation, code compliance certificates, and structured regional support channels.

Global Testing Certifications

Our polyurethane insulation and vacuum panel lines comply with key international standards, including CE marking, FM approval parameters, ASTM thermal and fire performance criteria, and ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 systems.

Engineering & Calculations

We provide full support documentation, including structural span tables, wind load performance metrics, joint thermal bridge calculations (U-value assessments), and fire resistance performance certifications, tailored to local engineer requirements.

Local Partner Network

We collaborate with local engineering companies, importing brokers, and certified contractors to provide local regulatory advice, on-site installation guidance, and efficient customs clearance assistance.

Global Procurement Guide for Polyurethane Panels

When selecting a high-performance polyurethane manufacturer, procurement departments should evaluate the following key parameters to optimize total cost of ownership (TCO) and avoid long-term structural issues:

  1. Thermal Durability over Time (Aging Coefficient): Traditional polyurethane panels can lose up to 20% of their initial R-value due to gas diffusion. Zerothermo’s vapor-tight steel outer skins and dense microcell structures lock in blowing agents, maintaining thermal performance over decades.
  2. Structural Core Cohesion: Weak adhesion between the polyurethane core and the steel skins can lead to panel delamination under thermal expansion. We treat our steel coils with corona primers and maintain precise temperature controls during continuous lamination to ensure high tensile bond strength.
  3. Fire Behavior and Chemical Formulation: Polyisocyanurate (PIR) cores offer superior safety compared to basic Polyurethane (PUR). PIR carbonizes and forms a protective char barrier when exposed to flame, limiting flame spread and heat release rates.
  4. Joint Engineering and Air Leakage: A building envelope’s thermal performance depends heavily on its joints. Our double-tongue-and-groove joint profile, complete with integrated factory-applied gaskets, prevents water ingress and minimizes thermal bridging.

Successful Engineering Project Cases

Our insulation panels and custom vacuum thermal systems are field-tested across diverse and demanding global projects.

MultiMicro Technology

MultiMicro Technology Company

Integrated structural cleanroom wall panel installation demanding dust-free conditions and high thermal stability.

Nanchong High School

Nanchong High School Facility

High-performance, eco-friendly school building envelope utilizing energy-saving vacuum glass and VIP composites.

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Frequently Asked Questions

Find answers to technical and commercial questions about polyurethane cores, vacuum integration, and custom orders.

What is the difference between PUR and PIR sandwich panel cores?
PUR (Polyurethane) utilizes balanced polyol and isocyanate ratios. PIR (Polyisocyanurate) is produced by reacting isocyanate at higher temperatures with excess isocyanate, creating cross-linked chemical rings. PIR offers superior fire resistance, lower smoke emission, and better dimensional stability compared to PUR.
How does a VIP (Vacuum Insulation Panel) compare with standard polyurethane in thermal performance?
Standard polyurethane panels have a thermal conductivity (K-value) of around 0.020 to 0.024 W/m·K. In comparison, fumed silica VIPs achieve a conductivity of 0.004 to 0.006 W/m·K. Integrating VIP cores inside PU panels allows for exceptionally thin, lightweight walls that still deliver high-performance insulation.
Are the panel sizes, steel thicknesses, and profile designs customizable?
Yes. We specialize in custom manufacturing, offering adjustable panel thicknesses from 50mm to 250mm, variable exterior sheet profiles (such as ribbed, micro-ribbed, and flat), and multiple steel options (including galvanized, Galvalume, stainless, and PVDF coatings).
How does Zerothermo ensure the long-term vacuum integrity of its VIP components?
We wrap our VIP cores in heavy-duty, multi-layered high-barrier barrier films and seal them under deep vacuum conditions. Each panel is stored and tested for gas leakage before shipment to ensure long-term thermal performance.
What certifications do Zerothermo insulation panels hold?
Our materials are certified to international standards, including CE marks, European Class B fire ratings (EN 13501-1), ISO 9001 quality systems, and RoHS environmental compliance directives.

Request a Tech Quote & Consultation

Submit your design requirements, thermal goals, and dimensions. Our engineering team will provide a comprehensive project assessment and quote within 24 hours.

Global Sales & Technical Support Headquarters

Our technical staff is ready to assist with design integration, mechanical load calculations, and global logistics coordination.

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