Passive Fire Protection Factory & Quotes for the Australia Market

Next-Generation Non-Combustible Vacuum Thermal Insulation & High-Temperature Microporous Systems Engineered to Exceed NCC 2022 Performance Requirements.

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Architectural Fire barriers

NCC Compliant High-Performance Systems

Elevator Fireproof Door Insulation

Nano Microporous Insulated Panels for Australian Elevator Fireproof Doors

Ultra-low thermal conductivity high-temperature panels designed for extreme lift shaft compartmentation and structural fire containment.

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Fumed Silica Vacuum Insulation Panel

Fumed Silica Vacuum Insulation Panels (VIPs) for High-Performance Cargo

High-density core vacuum panels offering superior thermal resistance values, optimized for shipping containers and industrial insulation walls.

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Vaccine Cooler Box VIP

High-Efficiency VIP Insulated Cooler Box for Australian Pharma Storage

Heavy-duty transportable cold chain box using fumed silica VIP insulation to maintain critical pharmaceutical temperatures in extreme environments.

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PU Foam VIP Insulation

China PU Foam Composite Vacuum Insulation Panels (VIPs) for Refrigeration

Composite polyurethane foam and vacuum core panels combining mechanical structural strength with excellent thermal barrier protection.

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Industry Briefing

The Australian Passive Fire Protection (PFP) Landscape & NCC Compliance

Australia's construction and industrial sectors are governed by some of the most rigorous fire safety standards globally. Following major revisions in the National Construction Code (NCC 2022) and the stringent testing procedures under AS/NZS 1530, the demand for non-combustible building materials and advanced thermal barriers has escalated dramatically. Passive Fire Protection (PFP) is no longer a simple box-ticking exercise; it is a fundamental pillar of structural architectural engineering.

In major urban hubs across Sydney, Melbourne, Brisbane, and Perth, the specification of insulation systems for external cladding, lift core cavities, compartmentation walls, and modular assemblies requires absolute certainty. Traditional polymeric insulation products are heavily restricted due to combustibility risks. Architects and specifiers are actively seeking inorganic, high-performance replacements such as Fumed Silica Vacuum Insulation Panels (VIPs) and Nano Microporous Insulation Boards. These technologies provide ultra-low thermal conductivity ($0.004 \text{ W/(m}\cdot\text{K)}$ to $0.020 \text{ W/(m}\cdot\text{K)}$) while maintaining non-combustible status under AS 1530.1 testing, mitigating the risk of structural collapse and fire spread.

De-risking Facade Systems and Shaft Wall Assemblies

Whether designing mechanical services access points or fire door systems for multi-storey residential projects, building envelopes must maintain structural integrity for designated periods—often rated as Fire Resistance Levels (FRL) of 60/60/60 or 120/120/120. Zerothermo’s factory-direct nano-microporous panels offer thin-profile solutions that achieve standard thermal barrier requirements without adding combustible mass to wall cavities, securing sign-off from accredited private certifiers and fire engineers.

Global Market Analysis

Evolution of High-Performance Thermal Barriers: Global & Australian Demands

Globally, the push for Net-Zero carbon emissions by 2050 is driving a revolution in thermal efficiency. The primary challenge lies in the space-efficiency trade-off: traditional rockwool or fiberglass insulation requires substantial thickness to meet modern R-value targets. This results in the loss of valuable lettable floor space in metropolitan high-rises. In cities like Sydney, where commercial real estate commands premium prices, saving 50mm to 100mm of wall thickness using vacuum insulation panels yields massive financial gains for developers.

Furthermore, the global transition to clean energy has highlighted battery storage and electric vehicles (EV) safety concerns. Australia's localized growth in battery energy storage systems (BESS) and new energy public transport infrastructure demands customized fire containment barriers. New Energy Vehicle (NEV) battery insulation blankets prevent cell-to-cell thermal propagation in battery packs, showcasing the multidisciplinary application of microporous thermal barriers.

KEY DRIVER: The Space-Saving Equation in Real Estate

By replacing a 120mm mineral wool core with a 20mm Zerothermo VIP, developers regain valuable internal floor area across thousands of square meters. This space optimization directly improves project feasibility while satisfying strict fire safety standards.

From the harsh conditions of Western Australian mining and minerals processing kilns to high-security cold chain shipping lanes between Melbourne and Hobart, thermal insulation must withstand high temperatures, thermal shock, and physical vibration. The convergence of safety, structural footprint minimization, and energy conservation is directing the supply chain toward specialized manufacturers capable of scaling production without quality variance.

Bespoke Design Engineering

Customized Passive Fire Protection & Insulation Services

01

New Energy Vehicles Battery Insulation

Custom sizes (5-15mm thickness) designed for extreme heat resistance and thermal runaway prevention in electric commercial fleets and BESS.

02

High Temp Nano Microporous Water Heater Insulation

Customized high-efficiency insulation wraps to maintain water temperatures in heavy-duty commercial boiler systems.

03

High Temp Nano Microporous Elevator Fireproof Door

Non-combustible core boards for fire containment doors, certified to withstand structural fire loads in major high-rise shafts.

04

Fumed Silica Special Shaped VIPs

Precision engineered, vacuum sealed panels customized with cutouts, curves, or angles to fit tight industrial components.

05

Custom Round Flexible Nano Blanket

Flexible high-temperature insulating blankets designed for curved process piping, furnaces, and engine exhausts.

06

Low Thermal Conductivity VIPs

Standard and custom ultra-low K-value panels utilizing premium fumed silica core matrices for cold chain infrastructure.

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Production Strength

Why Sourcing from Our China Advanced Vacuum Factory Delivers Competitive Advantage

High-performance materials like vacuum insulation panels and fumed silica matrices require high-precision equipment, cleanroom environments, and automated quality control to prevent vacuum deterioration over time. Our manufacturing facility in Nanchong City, Sichuan Province (operating as a subsidiary of the national high-tech CBVAC Group), represents one of China's largest and most advanced centers for vacuum technology application products.

By consolidating R&D, core raw material processing, high-vacuum heat sealing, and rigorous testing under one roof, we provide key advantages for Australian and global procurement managers:

  • Cost Optimization: Leveraging centralized raw material supply chains and advanced automation, we deliver high-performance insulation systems at a fraction of the cost of domestic European or Australian manufacturers.
  • Rigorous Testing Protocols: Every batch undergoes strict vacuum degradation and thermal conductivity testing, ensuring that products imported to Sydney or Melbourne ports maintain their thermal performance over their intended design lifespan.
  • Large-scale Project Capacity: With over 400,000 square meters of annual production capacity, we support major commercial skyscraper developments, infrastructure projects, and cold chain shipping container programs.
  • Custom Tailoring: From non-standard sizes to circular profiles, we execute complex designs based on technical CAD drawings.

Our engineering teams collaborate directly with Tier-1 contractors, facade consultants, and industrial manufacturers to streamline global logistics and ensure on-time delivery across major ports including Brisbane, Sydney, Melbourne, Adelaide, and Fremantle.

About Us

WHO WE ARE?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area with its production base located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive production centers for vacuum technology application products.

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    Non-standard Flanges & Custom Form Factors

    Special sizes (beyond ANSI/ASME/DIN standards) produced according to customers' technical drawings or parameters.

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    Shaped Flanges & Precision Outlines

    Square, oval, or complex geometry profiles. Oversize or micro precision components scaled to client specifications.

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    High-Vacuum Sealing & Testing Quality

    Ensuring long-term integrity of VIP cores and insulation components using state-of-the-art leak detection equipment.

Production Site
Vacuum Testing
Finished Materials

Enterprise Technology Capabilities

As a key member of the CBVAC industrial matrix, Zerothermo combines advanced vacuum metallurgy with premium thermal materials processing, offering comprehensive, high-volume production for global supply chains.

Stat Icon 330 Advanced Engineers & Staff
Stat Icon 1100 Global Partners & Projects
Stat Icon 3+ Modern R&D Laboratories
Stat Icon 400,000 Annual VIP Output Capacity (㎡)
Core Competencies

Why Project Managers Specify Zerothermo

01

World-Class Quality & Standards

Tested to international performance criteria, meeting demanding structural and environmental standards.

02

Custom-Tailored Technical Solutions

Swift design, prototyping, and custom engineering processing tailored for complex projects.

03

Scalable High-Volume Production

Massive factory footprints ensure uninterrupted supply and fast lead times for larger operations.

04

Streamlined Global Logistics

Reliable delivery routes and logistics support to key global regions, minimizing supply delays.

05

Trusted Long-Term Support

Comprehensive post-installation technical guidance and warranty policies for continuous reliability.

Industry Applications

Engineered Solutions for Critical Sectors

App

Pharmaceutical

App

Architecture

App

Industrial

App

Tourism

Pharmaceutical Cold Chain Distribution

Providing high-efficiency thermal insulation solutions for envelope systems through innovative products like vacuum insulation panels and vacuum insulated glass, enabling reliable transit of vaccines and temperature-sensitive payload.

High-Rise & Commercial Architecture

Empowering the construction sector to reduce carbon emissions and achieve carbon neutrality through ultra-thin high-R exterior walls and structural compartmentation panel inserts.

High-Temperature Industrial Environments

Insulating industrial furnaces, power cables, and hot water storage tanks, helping reduce structural fatigue and lowering ambient heat loads.

Advanced Systems

Specialized Thermal Barrier Solutions

High Temp Boiler Blanket

High Temperature Nano Microporous Water Heater Insulation Blanket

Flexible wrap insulation providing maximum heat retention for industrial and commercial water storage cylinders.

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NEV Battery Blanket

New Energy Vehicles Battery Insulation Blanket Layer

Thin profile fire barrier designed for structural thermal management and safety in EV power trains.

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Tempered Vacuum Insulated Glass

High Durability Tempered Vacuum Insulated Glass

Revolutionary structural glazing solution combining double-glazing thickness with the thermal performance of a solid wall.

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Building Heat Shield Panel

Building Heat Shield Materials Thermal Wall Vacuum Insulated Panel

Inorganic heat shield backing panels configured for structural wall applications in modern developments.

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Proven Results

Featured Engineering Projects

Case 1

MultiMicro Tech Facility (Cleanroom Compartmentation)

Installation of non-combustible vacuum walls to insulate high-precision semiconductor assembly areas.

Case 2

MultiMicro Tech Phase II (High-Temp Fire Barrier)

Specialist thermal wraps around heavy industrial wiring conduits to prevent flame propagation.

Case 3

Nanchong Educational Complex (Shaft Wall Protection)

Large scale application of elevator core shaft safety insulation panels meeting national fire structural safety codes.

Case 4

Vaccine Storage Insulated Cooler Box Program

Mass supply of modular transport containers to clinical distributors during medical emergency periods.

Industry Insights

Latest Technical Developments

News 1
2023/Apr/19

The Importance of High Temperature Nano Microporous Insulated Panels For Elevator Fireproof Doors

Detailing design criteria for elevator shaft compartmentalization and passive protection thresholds in urban zoning.

News 2
2023/Apr/17

Zerothermo is waiting for you on booth #10.2K06 of Canton Fair From 15-19 April

Exhibiting next generation VIP vacuum insulation systems and custom industrial flanges at the international export event.

News 3
2023/Apr/13

High Temperature Nano Microporous Insulation Panels - Revolutionizing Special Insulation Fields

An engineering study on silica core structures and physical characteristics when operating in high heat zones.

Product Catalog

Premium Vacuum & Nano Microporous Material Catalog

Prefab Vacuum Wall Panel

Prefabricated Vacuum Insulation Decoration Integrated Wall Panel

Dual function exterior wall panels offering maximum insulation values alongside custom architectural surface designs.

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Flexible Nano Insulation Mat

Custom Round High Temperature Flexible Nano Insulation Blanket Mat Panels

Flexible aerogel/microporous silica matrix structures designed for circular boilers, pipes, and heat engines.

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Cold Chain Fumed Silica Panel

Low Temperature Cold Chain Logistics Fumed Silica Vacuum Insulation Panel

Engineered for cold storage containers and commercial refrigerated truck lining systems to maintain steady low temperatures.

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Reinforced VIP

Reinforced Vacuum Insulation Panel for Demanding Construction Applications

Structurally reinforced protective backing to prevent core puncture issues during on-site building installation.

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Modular Thermal Wall Panel

Modular Thermal Insulation Decorative Integrated Building Wall Panel

Factory finished structural panels optimized for rapid facade construction and excellent thermal cladding values.

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Custom High Temp Nano Panel

Custom High Temperature Nano Microporous Core Panels

High density rigid insulation panels engineered for continuous operation in environments exceeding 1000°C.

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Fumed Silica VIP with PET Film

VIP Fumed Silica Vacuum Insulation Panel with Protective PET film Layer

Enhanced moisture barrier multi-layer foil wrapping designed to preserve vacuum states in high-humidity zones.

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Prefab Vacuum Insulation Wall Unit

China Prefabricated Unit Vacuum Insulation Wall Panel Manufacturer

Integrated prefabricated modular unit assemblies built to minimize thermal bridging across steel framing structures.

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Technical Q&A

Engineering & Specification FAQ

Q1: How do Fumed Silica Vacuum Insulation Panels (VIPs) achieve their ultra-low thermal conductivity?
A1: VIPs utilize a core of micro-porous fumed silica. The air inside is evacuated to low pressures (typically below 5 mbar) and sealed inside a gas-tight envelope. This removes gas-phase thermal conduction, leaving only solid conduction through the thin silica skeleton and radiant transfer. This drops thermal conductivity to around 0.004 W/(m·K), which is up to five times more efficient than traditional polyurethane or rockwool options.
Q2: How do your products meet the fire safety requirements of the Australian National Construction Code (NCC)?
A2: Under the NCC, materials used in external cladding and high-occupancy structures must pass AS 1530.1 tests to be certified non-combustible. Zerothermo fumed silica cores and nano-microporous panels are formulated from inorganic oxides. This ensures they do not fuel fires or produce toxic smoke, assisting developers in meeting the requirements for complex high-rise applications.
Q3: What is the typical design lifespan of a VIP panel installed in a building facade?
A3: The lifespan of a VIP depends on the pressure stability inside the panel. Through specialized multilayer polymer-aluminum composite barrier foils and desiccants, our panels are engineered to limit pressure increase to under 1 mbar per year. Under normal building conditions, our panels are designed to maintain their insulation properties for up to 50 years.
Q4: Can these panels be cut or modified on the building site?
A4: No. Because VIPs rely on a sealed internal vacuum, any onsite cutting, drilling, or physical penetration will puncture the barrier envelope. This causes loss of vacuum and increases thermal conductivity back to the level of ambient silica (around 0.020 W/(m·K)). Consequently, detailed site dimensions must be mapped in advance so we can fabricate the custom panel sizes at the factory.
Q5: How does Zerothermo address thermal bridging at the joints of wall systems?
A5: We design modular unit systems featuring offset shiplap profiles or integrate VIP cores within composite PU/rockwool carrier boards. This configuration interrupts the direct paths of heat transfer across joint lines, mitigating localized condensation and ensuring uniform thermal performance across the building envelope.
Q6: What is the maximum continuous service temperature for your nano-microporous panels?
A6: Our rigid nano-microporous insulation boards are designed for industrial applications. They support continuous exposure to temperatures up to 1000°C, and special configurations can handle peaks up to 1100°C. This performance profile makes them suitable for use as backing insulation in metallurgical kilns, fire doors, and commercial water heaters.
Q7: How do your batteries blankets mitigate thermal runaway in New Energy Vehicles (NEVs)?
A7: The high-temperature flexible nano blanket serves as an physical barrier between battery modules. In the event of a cell thermal runaway, the blanket contains high heat and limits propagation to neighboring cells. This extra layer of security helps engineers design safer high-density EV battery packs.
Q8: How does the quality control process in your Sichuan factory guarantee vacuum integrity?
A8: Quality control is integrated into each stage of our manufacturing. We verify the density of the fumed silica core, dry it at high temperatures to remove residual moisture, and inspect seals post-vacuum evacuation. Completed panels undergo pressure monitoring using helium mass spectrometry leak detectors before they are packed for shipping.
Q9: What options exist for protecting VIP panels from construction site damage?
A9: We offer reinforced VIP panels featuring protective coatings, glass fiber mesh laminates, or plastic protective sheets. This cladding helps shield the barrier foil from minor surface abrasions and handling wear during assembly.
Q10: What is the typical lead time for custom manufacturing runs destined for Australia?
A10: Standard orders are processed at our factory within 15 to 25 days following drawing approval. Maritime shipping transit times to major Australian ports, such as Sydney, Melbourne, and Brisbane, generally require 18 to 25 days, allowing for a total delivery window of approximately 6 to 8 weeks.
Project Collaboration

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Need pricing data, custom dimensions, or compliance documentation? Submit your drawings and structural specifications. Our engineers will review your details and provide a comprehensive proposal.

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