Custom Insulated Composite Panels Quotes & Company

Next-Generation Vacuum Insulation Panels & Microporous Thermal Barriers for Clean Energy, Architecture, and High-Temperature Industrial Enclosures

Product Showcase (Part I)

High-Efficiency Vacuum Insulation Systems

Fumed Silica Vacuum Insulation Panel for Cooler Container

China Big or Customized Size fumed silica vacuum insulation panel for cooler container Manufacturers, Quotes

Our fumed silica vacuum insulation panels provide thermal performance optimized for cooler containers and cold storage applications. Built with high-purity core materials to ensure a low thermal conductivity profile.

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Prefabricated vacuum insulation wall panel

Best Prefabricated vacuum insulation decoration integrated wall panel Pricelist, Companies

A multi-functional building envelope solution combining decorative outer finishes with structural vacuum insulation technology, designed for modern building energy retrofit projects.

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Flexible nano thermal insulation mat

Best High temperature insulation material-flexible nano thermal insulation mat Manufacturers, Company

Flexible nano thermal insulation mats optimized for extreme environments, offering high thermal resistance, flexibility, and minimal thickness profiles for complex industrial pipelines.

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Nano Microporous Insulated Panels for Elevator Door

China High Temperature Nano Microporous Insulated Panels For Elevator Fireproof Door Pricelist, Company

Specially engineered microporous core panels for high-reliability fire protection in elevator shaft doors, ensuring compliance with global fire safety ratings.

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Prefabricated unit vacuum insulation wall

China Prefabricated unit vacuum insulation wall Manufacturer, Quotes

Industrialized structural insulated wall systems incorporating high vacuum barriers for commercial architectural structures striving for Net-Zero carbon emissions.

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High Temperature Nano Microporous Panel

Custom High Temperature Nano Microporous Panel Pricelist, Companies

Engineered silica and titanium dioxide composites featuring nanoscale pore networks designed to suppress gaseous thermal conduction at temperatures exceeding 1000°C.

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Building heat shield materials thermal wall vacuum insulated panel

Cheap Building heat shield materials thermal wall vacuum insulated panel Factories, Companies

Affordable building envelope VIPs that deliver insulation performance up to ten times greater than conventional polyisocyanurate and rockwool panel systems.

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Low thermal conductivity VIP fumed silica vacuum insulation panel with PET film

China Low thermal conductivity VIP fumed silica vacuum insulation panel with PET film Company, Companies

Engineered with protective PET film layers, this VIP system targets heavy-duty shipping containers and cold-chain logistical boxes requiring long-term structural reliability.

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WHITE PAPER DEPTH ARTICLE

Macro-Industry Dynamics: The Role of Advanced Insulated Composite Panels in Decarbonization

Global industrial sectors are operating under strict carbon mitigation regimes. Regulatory bodies from the EU to North America are implementing policies—such as the EU Green Deal and the US Inflation Reduction Act—that enforce aggressive energy-efficiency measures. In this regulatory environment, traditional insulation methods (including polyurethane, expanded polystyrene, and rockwool) are reaching their thermodynamic limits. Conventional materials rely on trapped ambient air within macroscopic cells to retard conduction, resulting in thick structural configurations that reduce usable floor space and payload capacities.

Vacuum Insulation Panel (VIP) technology represents a paradigm shift. By maintaining an internal vacuum within a nanoporous core material, these composite panels eliminate gaseous thermal conduction. This configuration reduces the overall thermal conductivity (K-value) to less than 0.0020 W/(m·K). This level of performance enables engineers, planners, and logistics companies to achieve thermal resistance with up to 90% thickness reduction compared to standard insulation materials.

Core Scientific Foundations: Silica Cores vs. Microporous Networks

The performance of custom insulated composite panels is defined by core material engineering. Standard VIP configurations utilize either fumed silica or micro-fiberglass core structures. Fumed silica, characterized by a three-dimensional nanoscale network of amorphous silica particles, exhibits a typical pore size distribution of 10 to 100 nanometers. This diameter is smaller than the mean free path of nitrogen molecules at atmospheric pressure (~68 nm), significantly reducing conduction even in cases of partial vacuum loss. This structure ensures long-term performance stability, providing service lifetimes of 30 to 50 years in structural building applications.

Insulation Core Chemistry Mean Pore Size (approx.) Initial Thermal Conductivity (W/m·K) Operational Temperature Limits Typical Mechanical Strength
Fumed Silica Core VIP 10 - 50 nm ≤ 0.0045 (at atmospheric pressure) / ≤ 0.0020 (under vacuum) -70°C to 120°C ~0.15 - 0.25 MPa
Nano-Microporous Core (Dry Blend) 20 - 100 nm ≤ 0.0180 (un-evacuated) -100°C to 1050°C ~0.40 - 0.60 MPa
Fiberglass Core VIP 1000 - 10000 nm ≤ 0.0015 (high vacuum) -50°C to 80°C ~0.05 - 0.10 MPa

Addressing Technical Runaway and Thermal Management in NEVs

The transition toward battery electric vehicles (BEVs) introduces critical engineering constraints regarding battery pack volume and safety. As cell-to-pack (CTP) designs eliminate module housing to increase energy density, thin-profile thermal insulation is required between adjacent cells. Our custom-engineered battery insulation blankets utilize a proprietary combination of flexible nano-microporous mats and thin-film barriers. This system serves a dual purpose: it prevents cell-to-cell thermal propagation in a thermal runaway event (withstanding temperatures exceeding 1000°C) and maintains optimal battery working temperatures in extreme environments.

Customized Services & OEM/ODM

Tailored Thermal Insulation Engineering Solutions

Through our advanced manufacturing facilities, we deliver custom-engineered components designed for specialized thermal management challenges.

New Energy Vehicles Battery Insulation Blanket

New Energy Vehicles Battery Insulation Blanket

Product Details: Size: Customized | Thickness: 5-15mm. Designed to prevent cell-to-cell thermal propagation, protecting NEV battery compartments from structural failures under high-temperature stress.

High Temperature Nano Microporous Water Barrier Panel

High Temperature Nano Microporous Panels

Product Details: Size: Customized | Thickness: 5-50mm. Combined with high-durability outer shells to resist ambient humidity while maintaining high-temperature thermal barriers in heavy industrial operations.

High Temperature Nano Microporous Insulated Elevator Fireproof Doors

Elevator Fireproof Door Insulation Panels

Our elevator fireproof door high-temperature nano-microporous panels offer structural integrity and thermal resistance, designed for architectural safety installations.

Fumed Silica Special Shaped VIPs Vacuum Insulation Panel

Fumed Silica Special Shaped VIPs

Enables integration into curved surfaces, circular storage systems, and irregular structural components without compromising the internal core vacuum pressure.

Custom Round High temperature Flexible Nano Thermal Panel

Custom Round High-Temp Flexible Panels

Designed for cylindrical thermal machinery and high-temperature reactors, offering customizable outer diameters and low installation thickness requirements.

Low thermal conductivity VIP fumed silica vacuum insulation panel

Low Thermal Conductivity Fumed Silica VIPs

Features low core thermal conductivity, designed for cold logistics containment structures and high-efficiency appliance insulating panels.

Low Temperature Cold Chain Logistics Fumed Silica Insulation Panel

Cold Chain Logistics Fumed Silica VIPs

Designed for multi-day passive cold-chain distribution containers carrying biological samples, clinical drugs, and premium temperature-sensitive therapeutics.

Big or Customized Size fumed silica vacuum insulation panel

Large-Format Customized Fumed Silica VIPs

Provides thermal insulation panels in larger dimensions, designed to cover large architectural cladding facades and cold-storage warehouse walls.

CBVAC GROUP SUBSIDIARY

ABOUT US

WHO WE ARE?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area with its production base located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive production centers for vacuum technology application products.

We focus on bridging the gap between high-vacuum technology and commercial industrial components. By leveraging our parent group's expertise in precision manufacturing and dry-film seal processing, we manufacture custom vacuum insulation systems, non-standard and shaped flanges, and composite wall panels that conform to global safety and quality standards.

  • Non-standard flanges

    Non-Standard Custom Flanges

    Special sizes (beyond the range of ANSI/ASME/DIN and other standards) are produced according to customers' drawings or technical parameters.

  • Shaped flanges

    Shaped Flanges & Custom Diameters

    Square, oval, or other special shaped flanges. Oversize/small diameter options, including diameters over 60 inches or micro precision flanges.

  • Non-standard flanges

    Industrial Vacuum Flanges

    Designed for vacuum chambers, high-energy accelerators, and specialized semiconductor processing applications.

Industrial Manufacturing Plant & Facilities

Production Plant
Assembly Line High vacuum test chamber

Our Nanchong production base maintains strict vacuum technology manufacturing standards, supported by a system of automated welding, core-stabilization ovens, and final-stage mass spectrometers for vacuum leakage testing.

Patented Technology
330+
Patents & Technologies
Projects Completed
1100+
Global Projects Installed
Production Bases
3+
Advanced R&D Bases
Annual Production Area
400,000 m²
Annual Capacity

Our Core Technologies

Why Choose Zerothermo Technology?

Through our vacuum insulation manufacturing systems, we deliver certified performance, precision quality control, and engineering capabilities.

Quality icon

World-Class Quality

Engineered to meet international quality standards. Every batch of vacuum panels undergoes helium leak detection and thermal conductance profiling prior to shipment.

Custom solutions icon

Custom-Tailored Solutions

Custom dimensions, structural recesses, or specific material configurations. We model and produce panels optimized for your operational environment.

Scalable production icon

Scalable Production

Equipped with modern manufacturing facilities in Sichuan. We process bulk orders with consistency and speed, catering to large-scale construction developments.

Logistics icon

Streamlined Logistics

We work with global shipping networks to package and transport fragile VIP panels safely, minimizing transit damage and pressure degradation.

Partner icon

Your Long-Term Partner

We provide long-term engineering consultations, structural layout plans, and thermal calculations to optimize insulating performance throughout your product's lifecycle.

Target Markets

Global Industry Applications

Pharmaceutical Cold Chain

Pharmaceutical Cold Chain

Ensuring constant temperatures for clinical trial materials and vaccines. Our VIPs preserve the cooling capacity of passive shipping shippers over extended transit periods.

Architecture

Architecture & Construction

Providing high-efficiency thermal insulation solutions for building envelope systems through products like vacuum insulation panels and vacuum insulated glass, supporting the construction sector in reducing carbon emissions.

High-Temperature Industry

High-Temperature Industry

Advanced microporous boards and insulation panels optimized for industrial kilns, iron casting lines, elevator fire doors, and thermal power equipment.

Culture and Tourism

Culture and Tourism

Supporting environmental control in preservation facilities, temperature-sensitive exhibition galleries, and prefabricated modular cabins in extreme climates.

Proven Success

Project Cases & Global Implementations

MultiMicro Technology Company Project

MultiMicro Technology Company

High-precision semiconductor process environmental control chambers utilizing customized microporous thermal insulation liners.

MultiMicro Technology Installation

MultiMicro Technology Chamber

Installation of high-performance thermal insulation boards to ensure structural stability within cleanroom setups.

Nanchong High School Construction

Nanchong High School

Integration of prefabricated building envelopment panel products to achieve green building design and energy efficiency goals.

Vaccine Insulation Cooler Box

Vaccine Insulation Cooler Box

Supplying VIP panel thermal isolation boxes to healthcare distributors to maintain drug efficacy during transport.

Knowledge Hub

Latest News & Thermal Industry Trends

Committed to supporting China’s “dual-carbon” goals, Zerothermo Technology drives high-quality development of new quality productivity while promoting sustainable industrial advancement.

Elevator Fireproof Door News

The Importance of High Temperature Nano Microporous Insulated Panels For Elevator Doors

Exploring structural fire-integrity tests under ISO 3008, showing how microporous cores help prevent door buckling.

2023/Apr/19 News Icon
Canton Fair booth

Zerothermo is waiting for you on booth #10.2K06 of Canton Fair From 15-19 April

Our team showcased vacuum insulation panels, non-standard flanges, and customized thermal barriers during the fair.

2023/Apr/17 News Icon
Revolutionizing Special Insulation

High Temperature Nano Microporous Insulation Panels - Revolutionizing Special Operations

An in-depth look at how nanostructured boards reduce energy consumption in metallurgical reactors and high-heat processing.

2023/Apr/13

Local Support, Global Compliance, and Structural Assurance

Deploying vacuum insulation systems globally requires strict adherence to localized building regulations and validation testing standards. When specifying custom insulated composite panels, international engineering firms must consider key parameters including wind load capacity, moisture vapor transmission rates (MVTR), and fire integrity under localized code requirements such as European Class A1/A2 non-combustibility ratings or ASTM E84 testing protocols in North America.

Our engineering division collaborates with global testing institutes to ensure our product runs achieve required certifications prior to shipping. Our quality management framework operates in alignment with ISO 9001 and ISO 14001, providing structural calculations, custom packaging designs, and installation supervision for infrastructure projects, architectural facades, and cold chain shipping container programs.

Frequently Asked Questions (FAQ) - Semantic Search Center

Q1: How do customized fumed silica vacuum insulation panels compare to standard polyurethane (PU) panels?
A1: Fumed silica vacuum insulation panels (VIPs) offer a thermal conductivity profile down to 0.002 W/(m·K), which is roughly eight to ten times lower than typical PU foam (which ranges between 0.020 and 0.024 W/(m·K)). This thermal resistance allows architectural structures or cold-chain storage containers to achieve identical heat shielding properties using significantly thinner profiles, maximizing internal payload volumes and usable floor space.
Q2: What is the estimated lifecycle of a vacuum insulated panel, and what happens in the event of vacuum degradation?
A2: Our fumed silica VIPs are designed for a service life of 30 to 50 years under standard environmental conditions. The core fumed silica is inherently nanoporous. If the outer barrier film is punctured and the internal vacuum pressure is lost, the panel does not lose all insulation value. Instead, the thermal conductivity rises to approximately 0.018 - 0.020 W/(m·K)—which remains comparable to or slightly better than standard traditional insulating foams.
Q3: Can these composite vacuum insulation panels be field-cut or custom-modified during installation?
A3: No. Because VIPs rely on a sealed internal vacuum environment to minimize heat transfer, they cannot be cut, drilled, or shaped on-site. Any mechanical penetration will puncture the multi-layer barrier envelope, causing a loss of vacuum pressure. Therefore, all dimensional parameters, cut-outs, and corner recesses must be pre-planned and custom-manufactured in our plant based on engineering schematics.
Q4: Are the nano-microporous insulated panels suitable for fireproof installations, such as elevator doors?
A4: Yes, our high-temperature nano-microporous panels are designed specifically for fire safety and mechanical isolation. Using inorganic silica formulations, these panels do not release smoke or toxic gases during thermal events. They maintain their physical structure under exposure to flames, preventing heat transfer through elevator shaft structures in compliance with global architectural safety regulations.
Q5: What quality verification checks do you perform on custom flanges and vacuum panels?
A5: We utilize a multi-stage testing process. Flanges are verified via coordinate-measuring machines (CMM) and helium mass spectrometer leak detectors. For VIPs, every panel is subjected to high-resolution vacuum verification and thermal conductivity testing prior to packaging to ensure performance parameters align with customer specification sheets.

Product Showcase (Part II)

Advanced Structural & Industrial Thermal Barrier Assemblies

Modular thermal insulation decorative wall panel

Best Modular thermal insulation decorative wall panel decorative panel Pricelist, Company

An all-in-one building envelope product integrating vacuum insulation cores with durable outdoor structural panels, designed for rapid onsite installation.

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PU Foam VIP insulation panels

China PU Foam Vacuum Insulation Panels VIPs Insulated Panels for Cold Chain Box Cooler Box Pricelist, Quotes

Hybrid insulation configurations combining polyurethane foam with vacuum core layers to optimize edge sealing and thermal performance for refrigerated transit boxes.

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NEV battery insulation blanket layer

Custom New Energy Vehicles Battery Insulation Blanket Layer Quotes, Company

Custom-fabricated thermal runaway containment barriers designed for modern lithium-ion EV battery packs, providing structural safety and thermal isolation.

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Insulated cooler box for vaccine and food storage

Cheap Insulated cooler box with Fumed silica vacuum insulation panel for vaccine, medical, food storage Factories, Companies

High-performance passive vaccine coolers utilizing fumed silica vacuum insulation cores to sustain required temperatures during remote logistical distribution.

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Cold Chain Logistics Fumed Silica Vacuum Insulation Panel

China Low Temperature Cold Chain Logistics Fumed Silica Vacuum Insulation Panel Company, Companies

Engineered cold chain logistics VIP systems designed for shipping pharma containers, maintaining temperature control under various weather conditions.

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Fiberglass core material vacuum insulation panel

Best Vacuum Insulation Panel (VIPs) Based on Fiberglass Core Material for Refrigerator Freezer or Construction Manufacturers, Factory

Fiberglass core vacuum panels designed to maximize insulation levels inside space-constrained commercial refrigerators, lab freezers, and building components.

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Aluminium foil foam thermal insulation board

China metal aluminium foil Foam thermal roof heat thermal Insulation Board Roll Factory, Company

Reflective foil faced insulation rolls suitable for roofing installations, commercial warehouses, and HVAC pipe thermal wrapping projects.

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Tempered vacuum insulated glass

Cheap Tempered vacuum Insulated glass Manufacturer, Quotes

Double-paned tempered vacuum insulated glass systems providing high-efficiency window insulation and noise reduction properties for green home design projects.

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Connect with our engineers

Contact Us For Custom Thermal Solutions

We offer a one-stop vacuum insulation board solution. Contact us for a solution.

Get in Touch

Whether you require custom dimensions, special shapes, high-temperature testing data, or a bulk quote for project bidding, our technical engineering team is ready to assist.

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