Custom Foil Covered Insulation Board Quotes & Companies

High-Performance Reflective & Vacuum Insulation Solutions for Industrial & Building Cladding Applications

Engineered Thermal Envelopes

Featured Foil-Faced & Vacuum Insulation Panels

China Fumed Silica Special Shaped VIPs

China Fumed Silica Special Shaped VIPs Vacuum Insulation Panel with PET Film Factory, Companies

High performance custom shaped vacuum panels designed for sophisticated architectural profiles and tight storage enclosures.

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Custom Battery Insulation Blanket

Custom New Energy Vehicles Battery Insulation Blanket Layer Quotes, Company

Thermal runaway prevention and heat containment barrier options customized specifically for electric vehicle battery packs.

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China Aluminium Foil Thermal Insulation Board

China metal aluminium foil Foam thermal roof heat thermal Insulation Board Roll Factory, Company

Durable metallic faced reflective foam insulation roll engineered for fast installation across large industrial roofs.

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China Fumed Silica Vacuum Insulation Panel

China Big or Customized Size fumed silica vacuum insulation panel for cooler container Manufacturers, Quotes

Large-format fumed silica cores providing ultra-low thermal conductivity for refrigeration containers and cold chain transit.

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Prefabricated Vacuum Insulation Wall Panel

Best Prefabricated vacuum insulation decoration integrated wall panel Pricelist, Companies

Architectural outer wall integration combining aesthetic external finishes with maximum structural R-value performance.

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Modular Thermal Insulation Wall Panel

Best Modular thermal insulation decorative wall panel decorative panel Pricelist, Company

Smart building panels engineered to simplify facade retrofitting processes while dramatically slashing operational HVAC loads.

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Nano Microporous Insulated Panels for Elevator Fireproof Door

China High Temperature Nano Microporous Insulated Panels For Elevator Fireproof Door Pricelist, Company

Ultra-thin microporous safety panels certified to withstand structural building fires within demanding lift core shafts.

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Custom High Temperature Nano Microporous Panel

Custom High Temperature Nano Microporous Panel Pricelist, Companies

Engineered core blocks formulated for extreme temperature resistance in machinery housings and custom kilns.

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Technical Analysis & Industry Standards

The Thermodynamics of Custom Foil Covered Insulation Boards

In modern industrial engineering and green building construction, thermal insulation is no longer just about slowing down conductive heat flow. It requires a comprehensive control mechanism over all three modes of thermal dynamics: conduction, convection, and radiation. Custom Foil Covered Insulation Boards (especially when integrated with vacuum insulation technologies) represent the pinnacle of high-efficiency insulation engineering. The outer protective foil serves a critical dual function. First, as a low-emissivity (low-E) reflective layer, it blocks up to 97% of radiant heat transfer, ensuring that external thermal energy cannot penetrate the inner core. Second, it acts as an absolute hermetic vapor barrier that maintains the internal pressure gradient of vacuum insulation panel cores (VIPs) over decades of field service.

Understanding Information Gain: Core Composition and Barrier Optimization

When selecting a foil-faced insulation board provider, procurement managers must evaluate the core material chemistry. Conventional polyurethane (PU) or polyisocyanurate (PIR) cores offer reasonable performance, but when matched with a Fumed Silica Vacuum core, the thermal conductivity (k-value) drops to an astonishing ≤ 0.005 W/m·K. This is roughly five times more efficient than traditional foam insulants. The multi-layer composite film covering typically incorporates layers of high-purity aluminum foil, PET (polyethylene terephthalate) structural layers, and specialized sealants. This configuration guarantees an exceptionally low Moisture Vapor Transmission Rate (MVTR), protecting the internal core against vacuum decay—the leading cause of premature failure in cheap insulation boards.

Insulation Core Type Thermal Conductivity (W/m·K) Emissivity of Outer Foil Recommended Applications Durability Rating
Fumed Silica VIP (Foil Covered) 0.004 - 0.006 0.03 - 0.05 Cold Chain Logistics, Zero-Emission Façades Excellent (30-50 Years)
Aerogel Blanket (Foil Faced) 0.015 - 0.020 0.05 Subsea Piping, Industrial High-Temp Equip Very Good
Polyisocyanurate (PIR) Board 0.022 - 0.026 0.05 Commercial Roofing & Wall Insulation Moderate (Outgasses over time)
High-Density Mineral Wool 0.035 - 0.040 N/A (Typically unfaced) Fire Doors, Soundproofing, Industrial Kilns Good (Prone to moisture intake)

Tailored Specifications

Customized Services & Custom Fabrications

New Energy Vehicles Battery Insulation

New Energy Vehicles Battery Insulatio...

Product Details: Size: Customized Thickness: 5-50mm. Specifically engineered for electric vehicle battery packs, offering excellent thermal containment.

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High Temperature Nano Microporous Water Heater

High Temperature Nano Microporous Wat...

Product Details: Size: Customized Thickness: 5-50mm. Designed for water heater tanks and high-pressure steam vessels to minimize standby losses.

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High Temperature Nano Microporous Insulated Panels

High Temperature Nano Microporous Ins...

Our elevator fireproof door high temperature nano-microporous panels offer thin profiles combined with maximum passive fire resistance ratings.

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Fumed Silica Special Shaped VIPs

Fumed Silica Special Shaped VIPs Vacu...

Product Features: Optimized geometry custom shaped to fit specific engineering drafts. Minimizes installation seams and joints.

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Custom Round High Temperature Flexible Insulation

Custom Round High temperature Flexibl...

Product Specification: Flexible insulation mats designed for cylindrical chambers and piping configurations, preventing thermal bridging.

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Low Thermal Conductivity VIP

Low thermal conductivity VIP fumed si...

Product Features: Zerothermo vacuum panels offer exceptionally low heat transmission indexes, optimizing internal shipping volumes.

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Cold Chain Logistics Insulation

Low Temperature Cold Chain Logistics ...

Product Features: High stability vacuum insulation panels optimized specifically for dry ice containers and vaccine payload boxes.

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Custom Size Fumed Silica VIP

Big or Customized Size fumed silica v...

Product Features: Large panels designed to cover warehouse ceilings and industrial walls. Minimizes joints and cold spots.

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Global Logistics & Manufacturing Dominance

China Factory Supply Chain Advantages & Local Compliance

Procuring custom foil covered insulation boards from China’s leading manufacturers provides global enterprises with a decisive balance of advanced quality, high capacity, and optimized cost structures. As a subsidiary of the distinguished CBVAC Group, Zerothermo Technology Co., Ltd. operates one of China's largest comprehensive production centers for vacuum technology application products in Nanchong City, Sichuan Province. Sourcing directly from a state-certified national high-tech enterprise ensures strict compliance with modern global supply chains.

Advanced Production and Automation: By utilizing automated core compaction, laser-guided foil edge sealing, and 100% online vacuum density scanning, our factory guarantees zero defect rates before export packaging. This automated pipeline ensures consistent thermal performance across millions of square meters annually.

International Quality Standards and Certifications: Sourcing from Chinese facilities allows procurement departments to meet compliance targets for major markets:

  • North America (ASTM standards): Complies with ASTM C1484 specifications for vacuum insulation panels, ensuring long-term thermal resistance (R-value).
  • Europe (CE Mark & EN Standards): Conforms to EN 13165 standards for factory-made rigid panels, supporting compliance with demanding regional energy directives (EPBD).
  • Fire Safety: Outer foil laminations are fire-treated to achieve Class A1 or A2 non-combustibility ratings under EN 13501-1, which is critical for high-rise commercial cladding projects.

Custom Logistics & Packaging: We provide specialized packaging solutions to protect the vacuum integrity of our panels during international shipping, including edge guards, impact-resistant crates, and integrated moisture desiccants.

ABOUT US

WHO WE ARE?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area with its production base located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive production centers for vacuum technology application products.

Non-standard flanges

Non-standard flanges

Produced according to customer drawings.

Shaped flanges

Shaped flanges

Custom square, oval, or micro precision shapes.

Special Flange Formats

Custom Fitting

Special sizes beyond ANSI/ASME/DIN standards.

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Advanced Manufacturing Facility & Testing Labs

Our manufacturing facilities feature state-of-the-art automated assembly lines, helium leak detection equipment, and environmental chambers to simulate extreme service conditions. Click below to view our industrial operations.

  • Production Site
  • Assembly Line
  • Testing Center
R&D Team
330+
R&D Engineers & Tech Specialists
Global Project Cases
1100+
Global Project Implementations
Manufacturing Bases
3+
Advanced Production Bases
Annual Production Capacity
400,000+
Sqm Annual VIP Production

Our Technology

Core Competiveness

01
World-Class Quality

World - Class Quality Unparalleled Standards

02
Custom-Tailored Solutions

Custom - Tailored Solutions Swift Execution

03
Scalable Production

Scalable Production Uncompromised Quality

04
Streamlined Logistics

Streamlined Logistics Global Reach

05
Long-Term Partner

Your Trusted Long - Term Partner

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Solution Matrix

Key Industry Applications

Pharmaceutical Cold Chain

Pharmaceutical Cold Chain

Providing high-efficiency thermal insulation solutions for temperature-sensitive shipping systems, ensuring clinical samples and vaccines remain protected.

Architecture

Architecture

Empowering the construction sector to reduce carbon emissions and achieve carbon neutrality with thin-profile vacuum insulation cladding panels.

High-Temperature Industry

High-Temperature Industry

Delivering advanced microporous thermal insulation shields for elevator fireproof doors, furnaces, and custom industrial manufacturing machinery.

Culture and Tourism

Culture and Tourism

Applying high-performance insulating envelopes to modular cabins and energy-efficient eco-lodges situated in extreme temperature environments.

Industrial Buyer's Blueprint

Procuring Custom Foil Covered Insulation Boards

Global procurement teams must consider the specific requirements of their application when sourcing custom foil-covered insulation panels. Whether you are insulating a LNG transport vessel, cladding a commercial skyscraper, or designing a high-capacity shipping container, the following variables will dictate your thermal performance and overall ROI:

1. Understanding Quotation Variables & Cost Drivers

The cost of high-performance foil-covered vacuum panels depends on several variables. Core density, outer film layers, and shaped cuts all affect the final price. Fumed silica cores are more expensive than traditional fiberglass cores but offer superior thermal efficiency and long-term durability. Ordering non-standard shapes, rounded edges, or custom dimensions requires precise vacuum sealing adjustments. Sourcing directly from factory bases like Zerothermo allows engineering groups to access custom configurations at scale while maintaining competitive pricing.

2. Crucial Design Guidelines to Prevent Thermal Bridging

When installing foil-covered insulation boards, the metal layers can create thermal bridges along the board seams if not correctly managed. Using offset double-layer panels or adding low-emissivity tape over joint gaps helps minimize heat loss. The outer foil wrapping must remain intact to preserve the internal vacuum core. Installers must use mechanical fastening systems that do not puncture the panels.

3. Sourcing and Custom Edge Engineering Options

Zerothermo offers custom edge profiles, including shiplap, tongue-and-groove, or flat edges, to fit specific project requirements. These options simplify installation, reduce labor costs, and help maintain thermal performance at structural junctions.

Field Implementations

Successful Project Cases

MultiMicro Technology Company Case

MultiMicro Technology Company

MultiMicro Technology Company Case 2

MultiMicro Technology Company

Nanchong High School Case

Nanchong High School

Vaccine Insulation Cooler Box Case

Vaccine Insulation Cooler Box

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Industry Insights

Latest Technical News

Elevator Fireproof Panels News

The Importance of High Temperature Nano Microporous Insulated Panels For Elev...

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Canton Fair News

Zerothermo is waiting for you on booth #10.2K06 of Canton Fair From 15-19 April

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Nano Panels News

High Temperature Nano Microporous Insulation Panels- Revolutionizing Special ...

Knowledge Base

Frequently Asked Questions & Technical Advisory

Q1: Can Foil Covered Vacuum Insulation Boards be cut to size during field installation?

Answer: Absolutely not. Vacuum insulation boards (VIPs) are sealed systems. Cutting, trimming, or drilling holes into a VIP will compromise the vacuum envelope, allowing air to flood the core. Once the vacuum is lost, the thermal conductivity will increase from ~0.004 W/m·K to ~0.020 W/m·K. It is critical that all dimensions, corner shapes, and cutouts are specified and manufactured at our Nanchong facility during the factory production phase.

Q2: What are the main fire classifications of your foil-faced panels?

Answer: Our custom foil covered insulation boards utilize non-combustible core materials (fumed silica or nano-microporous composites) combined with high-grade aluminum skins. The assemblies are certified to European Standard EN 13501-1, reaching fire safety classifications Class A1 and Class A2. They are suitable for high-risk applications, including elevator fire doors, high-density residential facades, and commercial transport structures.

Q3: How does the thermal performance of fumed silica core boards compare to mineral wool or XPS?

Answer: Fumed silica VIPs offer a thermal conductivity of 0.004 W/m·K to 0.006 W/m·K, which is significantly more efficient than XPS (~0.030 W/m·K) or mineral wool (~0.038 W/m·K). This allows you to achieve the same target thermal resistance (R-value) with a board that is up to 5 to 8 times thinner, optimizing internal usable space in architectural, shipping, and industrial applications.

Q4: What is the typical design life of a vacuum insulation panel in a building envelope?

Answer: When properly protected within a wall cladding or roof panel assembly, a fumed silica vacuum insulation panel has a design life exceeding 30 to 50 years. The multi-layer foil laminates minimize gas and moisture ingress, maintaining the internal vacuum integrity over decades of service.

Our Technology

Contact Us

One-Stop Vacuum Insulation Solutions

We offer customized vacuum insulation board solutions for thermal management challenges across cold chain logistics, construction, and high-temperature industrial sectors. Contact us today to request a quote.

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Complete Range & Thermal Elements

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