Cheap Vacuum Insulation For Houses Factory & Factories

Global High-Performance Thermal Insulation Solutions Powered by Zerothermo Technology

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Featured Vacuum & Advanced Thermal Products

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China Big or Customized Size fumed silica vacuum insulation panel

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Technical Whitepaper

The Mechanics of House Vacuum Insulation & Factory Economics

In response to global sustainability mandates and the aggressive pursuit of net-zero carbon building envelopes, vacuum insulation panels (VIPs) have emerged as the gold standard in thermal performance engineering. Unlike traditional insulating mediums such as expanded polystyrene (EPS), extruded polystyrene (XPS), and stone wool—which rely on trapped gas molecules within cellular pockets to slow convective heat transfer—Vacuum Insulation Panels operate by eliminating the gas phase entirely. This vacuum environment effectively drops the thermal conductivity ($K$-value) down to an unprecedented level of 0.002 to 0.004 W/m·K, making it five to ten times more efficient than traditional building insulations.

Key Engineering Metric: A standard 20mm Vacuum Insulation Panel (VIP) provides equivalent thermal resistance to a 150mm standard polyurethane foam panel. In residential construction, this translates to major space savings, allowing architects to maximize internal square footage while strictly adhering to rigorous structural insulation requirements (such as the European Passivhaus standard).

High-Efficiency Vacuum Insulation: Fumed Silica vs. Fiberglass Core

At Zerothermo Technology Co., Ltd., our state-of-the-art factories specialize in the development and large-scale manufacturing of fumed silica-core and fiberglass-core VIPs. Choosing the correct core chemistry is vital to matching structural engineering requirements with thermal performance profiles:

  • Fumed Silica VIPs: Characterized by an ultra-fine nanoporous core structure. The average pore diameter is smaller than the mean free path of air molecules (~70nm). This structural characteristic means that even if the internal vacuum is partially degraded over decades, the material retains a significantly low thermal conductivity. Fumed silica also exhibits excellent moisture absorption resistance, delivering a reliable service lifespan of 50+ years inside building walls.
  • Fiberglass Core VIPs: Utilizing high-density glass fiber mats arranged in a matrix. While fiberglass-core VIPs deliver an exceptionally low initial thermal conductivity ($K$-value of ~0.0015 W/m·K), they require robust getters and desiccants to control internal pressure drift caused by moisture and outgassing. Typically favored for high-efficiency refrigeration units and short-to-medium-term logistics containment systems.
Tailored Engineering

Customized Service Capabilities

New Energy Vehicles Battery Insulation Blanket

New Energy Vehicles Battery Insulation

Customized sizes and thicknesses from 5mm upwards, engineered specifically to manage thermal runaway risks and optimize battery performance under extreme climatic variables.

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High Temperature Nano Microporous Water Heater Insulation

Water Heater Tank Insulation Blanket

Designed for domestic and industrial water heaters. Provides high thermal retention to reduce standby heat loss, utilizing flexible nano-microporous blankets.

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High Temperature Nano Microporous Insulation for Elevator Doors

Elevator Fireproof Door Insulation Panels

Specially designed fire-barrier core structures optimized for modern fire protection ratings, preventing structural heat transfer during emergency events.

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Fumed Silica Special Shaped VIPs

Special Shaped VIPs with PET Film

Engineered for non-planar geometries. Allows vacuum insulation panels to wrap around architectural details, piping, or customized containment systems.

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Custom Round High temperature Flexible Insulation

Custom Round High-Temp Flexible Mats

Engineered to fit curved surfaces, high-temperature valves, and custom cylinder configurations. Ideal for industrial insulation upgrades.

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Low thermal conductivity VIP fumed silica

Low Thermal Conductivity Fumed Silica VIP

Designed for premium home insulation systems. Minimizes structural footprint while meeting high energy certification standard requirements.

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Low Temperature Cold Chain Logistics VIP

Cold Chain Logistics Insulation Panel

Optimized cold retention panels for vaccines, biologics, and premium pharmaceuticals. Keeps storage conditions stable over extended shipping timelines.

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Big or Customized Size fumed silica vacuum insulation panel

Big/Customized Size Fumed Silica Panels

Extra-large architectural panel formats designed to reduce thermal bridging at panel joints, accelerating building envelope installation.

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Corporate Profile

Who We Are

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area. Our manufacturing infrastructure is situated in Nanchong City, Sichuan Province. This facility stands as one of China's largest comprehensive production centers for vacuum technology application products.

  • Non-standard flanges icon

    Non-Standard Flanges

    Custom dimensions produced according to exact drawings or technical specifications, going beyond ANSI, ASME, and DIN standards.

  • Shaped flanges icon

    Shaped Flanges

    Square, oval, and complex configurations, ranging from ultra-small micro precision flanges to large diameters exceeding 60 inches.

  • Custom flange options

    Precision Vacuum Component Customization

    Highly precise technical assemblies designed for vacuum systems, cryogenic storage tanks, and thermal protection casings.

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Patents count
330+
Patents & Innovations
Staff count
1100+
Technical Experts
Production bases
3+
Industrial Bases
Production capacity square meters
400,000
Annual Capacity (Sqm)
Our Technology

Core Competencies & Structural Strengths

01
Quality icon

World-Class Quality & Unparalleled Standards

02
Customization icon

Custom-Tailored Solutions & Swift Execution

03
Production icon

Scalable Production & Uncompromised Quality

04
Logistics icon

Streamlined Logistics & Global Reach

05
Partner icon

Your Trusted Long-Term Technical Partner

Industry Applications

Zerothermo Technology designs, tests, and manufactures specialized thermal solutions across key sectors:

Cert 1 Cert 2 Cert 3 Cert 4
Pharmaceutical Cold Chain Icon

Pharmaceutical Cold Chain

High-efficiency temperature-controlled packaging solutions. Maintains temperature-sensitive medicines and vaccines during transport.

Architecture Icon

Architecture & Envelope Systems

Advanced vacuum insulation boards and vacuum insulated glass (VIG) that help reduce building carbon emissions.

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High-Temperature Industry

Industrial thermal barrier blankets, high-temp microporous panels, and custom pipe insulation wraps.

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Culture and Tourism

Specialized insulation solutions designed for modular capsule homes, prefabricated pods, and cold-region resort cabins.

China Production Power: Scaling Cheap Vacuum Insulation for Housing Projects

In B2B purchasing, balancing price and quality is critical. Zerothermo Technology optimizes this balance by utilizing our large-scale production center in Nanchong City, Sichuan Province. This facility provides structural cost benefits that we pass along as savings to global buyers:

1. Vertically Integrated Supply Chain

We source raw fumed silica directly from regional suppliers and process it using automated packaging lines. This vertical integration reduces logistics costs and raw material markup.

2. Advanced Automation System

Our production plant is equipped with automated vacuum sealing chambers and laser thickness-calibration tools. This automation maintains consistent physical dimensions and reduces labor costs.

3. High Volume Production Capacity

With a 400,000 square meter annual production capacity, we support high-volume orders for multi-family residential developments and cold-chain container systems.

Compliance, Certification, and Local Market Integration

Exporting structural materials globally requires strict compliance with local building codes. Zerothermo VIPs are designed to meet these international standard requirements:

  • Fire Performance Safety: Our fumed silica vacuum insulation panels are Class-A non-combustible. This makes them suitable for high-density urban residential towers and high-performance elevator shaft fireproof doors.
  • Environmental Standards: All raw materials are RoHS and REACH compliant, releasing zero volatile organic compounds (VOCs) over their service life.
  • Thermal Certifications: We provide comprehensive thermal conductivity ($K$-value) testing documentation. This data is verified using EN 12667 standard heat-flow meter methodologies, supporting building energy certifications.

Installation Guidelines and Handling Best Practices

Because vacuum insulation panels rely on an intact barrier film to maintain their internal vacuum state, they must be handled correctly on site:

  • No Job-Site Alterations: VIPs cannot be cut, drilled, or nailed. Any penetration of the outer foil barrier collapses the internal vacuum, increasing thermal conductivity. All dimensions must be measured and manufactured to size beforehand.
  • Protective Layering: We recommend sandwiching VIPs between protective layers of EPS, XPS, or soft rubber mats. This helps prevent punctures from rough concrete surfaces or structural framing during installation.
  • Thermal Bridging Mitigation: Use specialized joint-insulation tape or polyurethane foam strip inserts at the joints between VIP panels to maintain continuous thermal resistance.
Portfolio

Featured Project Cases

MultiMicro Technology Company Project

MultiMicro Technology Company

MultiMicro Technology Installation

MultiMicro Technology Center

Nanchong High School Isolation

Nanchong High School

Vaccine Insulation Cooler Box Project

Vaccine Insulation Cooler Box

Knowledge Base

Latest Corporate & Industry News

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Nano Microporous Panels insulation

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Q&A Session

Frequently Asked Questions (FAQ)

Q1: Can Vacuum Insulation Panels (VIPs) be custom cut during house installation?

A1: No. VIPs rely on a core material sealed under a high vacuum inside a gas-tight envelope. If you cut, drill, or puncture the panel, gas enters the core, and thermal conductivity increases from 0.004 W/m·K to roughly 0.020 W/m·K. To avoid this, we pre-manufacture customized sizes to fit your exact building dimensions.

Q2: How do you achieve "cheap" vacuum insulation prices without sacrificing quality?

A2: Our Nanchong City, Sichuan production base is one of China's largest vacuum technology centers. We reduce unit costs by sourcing raw materials locally in Sichuan and running automated vacuum sealing equipment. This allow us to offer competitive wholesale pricing for commercial projects.

Q3: What is the expected service lifespan of a fumed silica-core VIP?

A3: Independent aging tests indicate that fumed silica-core VIPs maintain their insulating properties for over 50 years when installed inside protected wall systems. Fumed silica cores handle moisture and minor pressure fluctuations better than fiberglass cores, making them suitable for long-term home insulation.

Q4: Are VIPs environmentally safe and recyclable?

A4: Yes. Our fumed silica cores are made of non-toxic silica powder and are fully recyclable. They contain no ozone-depleting substances or harmful volatile organic compounds (VOCs). The protective barrier films can also be processed in standard industrial recycling facilities.

Q5: How do you address thermal bridging at panel joints?

A5: To minimize thermal bridging, we recommend a double-layer staggered installation pattern or wrapping the VIPs in a thin layer of traditional insulation (like polyurethane or EPS). Using high-performance thermal sealing tapes over the joint lines also helps maintain continuous envelope performance.

Q6: What certifications do Zerothermo VIP products carry for the EU and US markets?

A6: Our vacuum insulation products are tested in accordance with international standards, including ASTM C1484 and EN 12667. They are CE certified, RoHS compliant, and REACH tested. This documentation supports international shipping and building code approvals.

Q7: Can these panels be used for underfloor heating applications?

A7: Yes. VIPs are suitable for underfloor insulation. Their high thermal resistance prevents heat loss to the ground, which helps heat rooms quickly and reduces energy costs. We recommend placing a protective cushion layer over the panels before installing floor pipes or screed.

Q8: How do you handle quality control for VIP shipments?

A8: Every panel produced in our Sichuan facility undergoes quality inspection. We test internal vacuum pressure and envelope integrity before packaging. The panels are then packed in protective crates to prevent movement and damage during shipping.

Get in Touch

Contact Our Engineering Team

We offer custom vacuum insulation design and production services. Reach out to our technical team for custom quotes and project solutions.

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