In the contemporary global drive toward deep decarbonization, industrial structures and the built environment represent over 40% of global thermal energy consumption. Standard insulating products such as expanded polystyrene (EPS), mineral wool, and polyisocyanurate (PIR) are increasingly hitting their physical limitations. Their high thermal conductivity values (typically between 0.022 W/m·K and 0.040 W/m·K) require excessive material thickness to meet modern structural energy codes. This loss of internal space directly equates to decreased rentable square footage and compromised logistics space.
Custom Insulated Wall Panels Interior Systems, specifically built utilizing Vacuum Insulation Panel (VIP) technology and nano-microporous silica cores, deliver an ultra-low thermal conductivity rating of less than 0.004 W/m·K. This physical improvement allows design engineers to reduce insulation thickness by up to 90% while achieving identical thermal resistance values. The macro-economic implications are clear: reduced material utilization, lower overall weight footprints, optimized internal envelope spaces, and radical reductions in logistics fuel expenditures.
“By transitioning from traditional thick-layered mineral fibers to integrated vacuum systems, real estate assets optimize square-footage value, while transportation sectors maximize the payload capacity of refrigerated cargo by up to 28% without scaling envelope dimensions.”
Throughout Europe, North America, and East Asia, tightening standards—such as the EU's Energy Performance of Buildings Directive (EPBD) and China’s national "Dual-Carbon" initiatives—demand envelope retrofits with structural thermal efficiency ratings that traditional panels cannot easily achieve. Interior structural retrofitting is highly sensitive to usable space limitations. In dense metropolitan zones, losing 100mm of interior wall thickness to thick fiberglass insulation drastically reduces property values. High-performance interior VIP systems provide a solution, providing R-values in ultra-thin (15mm to 30mm) panel cross-sections.
Unparalleled manufacturing standards following strict vacuum fabrication processes to deliver highly resilient thermal barrier metrics.
Swift execution of non-standard geometries, specialized shapes, variable thicknesses, and multi-layered configurations.
High-volume automated production lines ensuring uncompromised core uniformity and gas-barrier film sealing integrity.
Global reach backed by packaging systems designed to protect vacuum integrity during international transport.
Product Details: Size: Customized. Thickness: 5-15mm. Tailored high-density vacuum core blankets designed for electric vehicle battery packs, mitigating thermal runaway risks and optimizing space.
Product Details: Size: Customized. Thickness: 5-30mm. High-temperature resistant thermal jackets designed to minimize energy loss in high-capacity boiler systems and commercial water heaters.
Engineered for high-temperature resistance, these elevator fireproof door nano-microporous panels offer structural integrity and critical heat protection under extreme environments.
Innovative fumed silica vacuum insulation panel designs adapted for three-dimensional configurations, curved surfaces, and non-flat custom engineering envelopes.
Flexible thermal insulation blankets structured for high-temperature piping systems, curved architectural interiors, and industrial thermal wraps.
Vacuum insulation panel with PET protective film wrapping, achieving extremely low thermal conductivity values for standard residential and cold chain systems.
Targeted solutions for biological vaccine storage and logistics cooler boxes, securing critical temperature control within precise thermal parameters.
Optimized dimension panels developed to line massive intermodal transport containers, delivering space-saving and thermal insulation for global logistics.
Zerothermo Technology Co., Ltd., a subsidiary of the CBVAC Group and a recognized national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area. Our manufacturing infrastructure is situated in Nanchong City, Sichuan Province. This facility stands as one of China's largest comprehensive production centers for vacuum technology application products, optimizing scale, automated quality control, and scientific research output.
Special sizes (beyond the range of ANSI/ASME/DIN and other standards) are produced according to customers' drawings or technical parameters.
Square, oval or other special shaped flanges. - Oversize/small diameter: such as diameter over 60 inches or micro precision flanges.
Engineered interfaces constructed using advanced welding and sealing technologies to secure prolonged vacuum containment.
Providing high-efficiency thermal insulation solutions for building envelope systems through innovative products such as vacuum insulation panels and vacuum insulated glass, empowering the pharmaceutical sector to maintain strict GDP compliance during temperature-sensitive chemical cargo storage.
Providing high-efficiency thermal insulation solutions for building envelope systems through innovative products such as vacuum insulation panels and vacuum insulated glass, empowering the construction sector to reduce carbon emissions, thin down walls, and achieve carbon neutrality targets.
Delivering high-efficiency nano-microporous thermal wrap blankets that survive continuous operational environments exceeding 1000°C, ensuring energy containment in industrial kilns, piping, and heat exchangers.
Enabling custom, high-durability modular thermal insulation panels for mobile cabins, eco-pods, and prefabricated tourist spaces. Our panels deliver structural resilience and high thermal performance across extreme climates.
Implementation of custom thin-profile interior insulated panels to maintain a temperature-stable microelectronics cleanroom environment, reducing air conditioning system energy usage by 35%.
Engineered custom-designed VIP partitions for server containment systems to protect active processing nodes from adjacent heat zones.
Installation of modular vacuum insulation wall panels throughout interior classrooms, creating acoustically isolated, temperature-regulated areas with minimal thickness loss.
Collaborated with pharmaceutical logistics providers to integrate specialized PU/Fumed Silica VIPs into medical cold-boxes, ensuring stable cold storage times of up to 120 hours.
To understand the high thermal performance of Custom Insulated Wall Panels Interior Systems, one must examine the physics of heat transfer. Traditional insulation blocks heat flow via static air pockets within porous substrates. However, gas conduction remains a key pathway for heat transfer. By evacuating the internal air from a porous core material (such as fumed silica or fiberglass) down to an internal vacuum level of 1 mbar or lower, gas conduction is minimized.
This is governed by the Knudsen Effect: when the mean free path of the remaining gas molecules is larger than the pore size of the core matrix material, gas-phase thermal conductivity approaches zero. Fumed silica, with its microporous structure (pore size ≤ 100 nm), is highly suitable for this application. It maintains low thermal conductivity even under partial vacuum degradation over decades of service life.
The core material is enclosed within a high-barrier, multi-layer laminated film. This film prevents water vapor and atmospheric gases from penetrating the vacuum compartment. Our engineering team utilizes advanced metalized PET barrier films with protective structural sleeves to protect against physical impact, ensuring long-term durability when installed in interior wall configurations.
Dry fumed silica is compressed with opacifiers under controlled humidity to construct a stable, porous core matrix.
The compacted core is wrapped in a highly technical, gas-impermeable laminate barrier to block oxygen and moisture ingress.
The panels are evacuated down to ≤ 1 mbar pressure levels within custom chamber machines before hermetic edge-sealing.
For interior wall integrations, VIPs are laminated with secondary materials like gypsum board, steel, or aluminum panels to prepare them for installation.
Committed to supporting China’s “dual-carbon” goals, Zerothermo Technology drives high-quality development of new quality productivity while promoting sustainable industrial advancement.
We offer a one-stop vacuum insulation board solution. Contact us for a custom solution tailored to your engineering project specifications.
