Custom Insulated Cooler Panels Manufacturers & Factory

Premium Fumed Silica Vacuum Insulation Panels (VIPs) & Advanced Microporous Solutions for Cold Chain Logistics, EV Batteries, and Building Envelope Systems.

Featured Engineering Solutions

High-Performance Thermal Barrier Products

Elevator Fireproof Door Insulation
Nano Microporous

Nano Microporous Insulated Panels for Elevator Fireproof Door

High-temperature ceramic and nano-silica compound cores for maximum safety standards in construction.

View Pricelist & Technical Specs →
Prefabricated Vacuum Insulation Wall Panel
Architectural VIPs

Prefabricated Vacuum Insulation Wall Panel

Integrated decoration and structural VIP panels featuring extreme thermal performance for modern energy-saving envelopes.

Request Wall Panel Quotes →
Modular Thermal Insulation Wall Panel
Modular Construction

Modular Thermal Insulation Decorative Wall Panel

Combining structural stability and decoration layers with vacuum cores, lowering building energy costs significantly.

Learn More →
High Temperature Flexible Nano Insulation Blanket
Flexible Nanotech

High Temperature Flexible Nano Thermal Insulation Blanket

Custom flexible designs, ideal for narrow pipelines, exhaust wraps, and complex geometries up to 1000°C.

Discover Manufacturer Catalog →
Metal Aluminium Foil Foam Insulation Board
Reflective Barriers

Metal Aluminium Foil Foam Thermal Roof Insulation Board Roll

Radiant barrier compound layer with enhanced core foam for structural roofs and HVAC ventilation systems.

Get Factory Quotations →
PU Foam VIP Insulation Panels
Cold Chain Box

PU Foam Vacuum Insulation VIPs for Cold Chain Box

Hybrid PU-shielded vacuum insulation panels (VIPs) for maximum protection in vaccine and cold chain container logistics.

Request VIP Pricelist →
Custom Round Flexible Nano Insulation Blanket
Custom Shapes

Custom Round Flexible Nano Insulation Blanket Mat Panels

Individually tailored cylindrical and curved high-temperature mats for heavy industrial furnaces and engines.

Get Custom Quotes →
Prefabricated Unit Vacuum Insulation Wall
Prefab Unitized

Prefabricated Unit Vacuum Insulation Wall Systems

Engineered facade segments optimized for zero-energy green buildings with superior fire ratings.

Contact Manufacturer →

Expert Industry Report

Technical Whitepaper: Next-Gen Vacuum Insulation Panels (VIPs) in Industrial Applications

1. Understanding the Physics of Fumed Silica & Vacuum Core Technology

As the demand for energy-efficient storage solutions and temperature-controlled logistics rises, traditional insulation materials like polyurethane (PU) and expanded polystyrene (EPS) are reaching their thermodynamic physical limits. Modern thermal engineering utilizes Vacuum Insulation Panels (VIPs), particularly those constructed with fumed silica cores, to achieve thermal conductivities below 0.004 W/(m·K).

By extracting air from the porous core material, we eliminate the convective heat transfer paths. Fumed silica, due to its extremely small pore structure (often smaller than the mean free path of air molecules), provides exceptional resistance to infrared radiation and gas permeation. This translates to an R-value that is up to ten times higher than conventional materials at equivalent thicknesses, enabling space-saving insulation options across aerospace, logistics, and residential envelopes.

2. Global Purchasing Trends: Custom Insulated Cooler Panels Requirements

Global procurement teams in cold chain management, pharmaceutical distribution, and building construction assess insulation partners on strict criteria:

  • Thermal Reliability: VIPs must maintain their vacuum state under various thermal stresses over years of service.
  • Thickness-to-Performance Ratio: In transportation, saving 20mm of thickness translates directly to increased volumetric capacity, reducing transportation cost per unit.
  • Structural Integrity and Impact Protection: Since a puncture will destroy the vacuum state, high-performance panels are often laminated or combined with protective outer layers, such as PU foam or specialized fiberglass sheets.
  • Non-Combustibility: Construction requirements enforce Class A non-combustible panels (such as Nano Microporous and Reinforced VIP systems) to eliminate fire propagation risks.

3. Why Choose China for Your Insulated Cooler Panel Supply Chain?

China has consolidated the entire raw material and production value chain for vacuum insulation technologies. As a subsidiary of the distinguished CBVAC Group, Zerothermo Technology operates out of Nanchong City, Sichuan Province. This facility is one of China’s largest and most technologically advanced bases for vacuum application products.

By producing our raw cores, chemical binders, and barrier foils internally, we minimize production overheads and assure consistent product quality. This vertical integration allows us to supply both standard and non-standard dimensions without the extended lead times of overseas brokers.

4. Localized Regulatory Support & Global Compliance

Understanding local regulatory compliance is vital for industrial components. Our manufacturing processes conform to international quality and environmental management standards:

  • ISO 9001 & ISO 14001: For standardized assembly and environmental stewardship.
  • RoHS & REACH Directives: Assuring our core materials and PET barrier films are free from hazardous substances.
  • FDA Compliance: The inner lining components of our vaccine and food cooler boxes meet strict global food and pharmaceutical contact requirements.
  • CE Marking: For construction-integrated vacuum insulation panel products used throughout European jurisdictions.

ABOUT US

WHO WE ARE?

Zerothermo Technology Co., Ltd., a subsidiary of CBVAC Group and a national high-tech enterprise, is headquartered in the Beijing Economic-Technological Development Area with its production base located in Nanchong City, Sichuan Province. This facility stands as one of China’s largest comprehensive production centers for vacuum technology application products.

  • Non-standard flanges

    Non-standard Flanges Capabilities

    Special sizes (beyond the range of ANSI/ASME/DIN and other standards) are produced according to customers' drawings or technical parameters.

  • Shaped flanges

    Custom Shaped Vacuum Interfaces

    Square, oval, or other special shaped flanges. Oversize/small diameter configurations, such as diameters over 60 inches or micro precision flanges.

  • Engineering Support

    Rigorous Thermal Engineering

    Our experienced R&D engineering team designs custom structural VIP configurations tailored to target R-values, geometry, and environment.

R&D Patents
330+

Patents and Proprietary Core Technologies

Project Engineers
1100+

Global Industrial Projects Executed

Production Bases
3+

State-of-the-Art Core Manufacturing Facilities

Capacity sq.m.
400,000+

Annual Production Capacity (Square Meters)

Why Zerothermo Solutions Stand Out

Core Competencies & Capabilities

Quality Standard

World-Class Quality Standards

Engineered according to rigorous international parameters, ensuring zero failure rates in demanding transport conditions.

Customization

Tailored Design & Integration

Complete custom design engineering for vacuum cores, shapes, outer barriers, and edge configurations.

Scale Production

Scalable Manufacturing Lines

Large-scale automated core prepress and envelope evacuation processes ensure stable high-volume deliveries.

Logistics

Global Streamlined Shipping

Optimized logistics and customs integration pathways for ocean, air, and rail freight direct from Sichuan.

Long-term Partnership

Trusted OEM/ODM Partner

Providing long-term technology iterations and system warranty supports for Fortune 500 equipment providers.

Versatile Engineering Deployment

Targeted Industry Applications

Pharmaceutical Cold Chain

Pharmaceutical Cold Chain

Maintains target temperatures (like 2-8°C, -20°C, or -70°C) for vaccines and biological samples during long-distance global shipping.

Architecture

Architecture

Delivers energy-efficiency for curtain walls, external insulation envelopes, and roofs to support national net-zero carbon goals.

High-Temperature Industry

High-Temperature Industry

Provides thermal barriers for laboratory ovens, industrial kilns, exhaust manifolds, and specialized fire door assemblies.

Culture and Tourism

Culture and Tourism

Thermal management solutions for specialized portable cabins, refrigeration shipping boxes, and cruise vessel partitions.

Custom Engineered Parameters

Tailored Thermal Insulation Services

EV Battery Insulation

New Energy Vehicles Battery Insulation Layer

Designed for battery modules to prevent thermal runaway propagation. Customized thicknesses from 5mm up to 20mm with ultra-thin profiles.

Request CAD Drawings →
Microporous Water Heater Insulation

High Temperature Nano Microporous Water Heater Tank Insulation

Form-fitting flexible or semi-rigid blanket designs optimized for domestic and industrial water boilers, minimizing heat loss.

Read Specifications →
Elevator Fireproof Door core

High Temperature Nano Microporous Insulated Core

Specifically developed for heavy fire doors, complying with Class A fire propagation ratings and low smoke emissions.

Get Compliance Reports →
Special Shaped VIPs

Fumed Silica Special Shaped VIPs with PET Film

Vacuum panels designed with internal cut-outs, complex corners, and mounting holes for complex equipment envelopes.

Submit Custom Dimensions →
Custom Round Mats

Custom Round High Temperature Flexible Nano Blanket

Flexible circular thermal insulation wraps for pipelines, pipe valves, and high-temperature reactors.

Get Technical Support →
Low thermal conductivity VIP

Low Thermal Conductivity VIP Fumed Silica

Engineered for high-end home refrigeration, commercial chest freezers, and dry ice shipping packages.

Order Evaluation Samples →
Cold Chain Logistics VIP

Low Temperature Cold Chain Logistics Fumed Silica Panel

Assuring stable ambient temperature hold times for pharmaceutical containers during air cargo transit.

Download Logistics Case Studies →
Big Size Fumed Silica

Big or Customized Size Fumed Silica VIP Panel

Large format panel installations (up to 1200mm x 800mm) targeted for building claddings and cold rooms.

Inquire Price Lists →

Proven Field Implementation

Global Project Cases

MultiMicro Tech Project

MultiMicro Technology Cleanroom Envelope

MultiMicro Tech Complex

MultiMicro Technology Core Insulated Facade

Nanchong High School

Nanchong High School Eco-Campus Wall Retrofit

Vaccine Insulation Box

Vaccine Insulation Cooler Box Field Trial

Insights & Innovations

Latest Industry News

Committed to supporting China’s "dual-carbon" goals, Zerothermo Technology drives high-quality development of new quality productivity while promoting sustainable industrial advancement.

Elevator Fireproof Door News

The Importance of High Temperature Nano Microporous Insulated Panels For Elevator Systems

Read Icon
Canton Fair News

Zerothermo is waiting for you on booth #10.2K06 of Canton Fair From 15-19 April

Read Icon
Special Applications News

High Temperature Nano Microporous Insulation Panels- Revolutionizing Special Enclosure Designs

Answering Critical Buyer Intent

Frequently Asked Questions (FAQ)

What is the expected lifespan of fumed silica vacuum insulation panels (VIPs)?

When used within normal temperature ranges (e.g., inside refrigerators, building envelopes, or cold chain shipping boxes), fumed silica VIPs are designed to maintain their vacuum and thermal insulation properties for over 15 to 30 years. Proper physical protection from puncture and mechanical shear is essential to achieve this lifespan.

Can VIP panels be cut to size or drilled on the job site?

No, vacuum insulation panels (VIPs) cannot be cut, trimmed, or drilled after production, as this releases the vacuum and lowers the thermal performance to that of the non-vacuum core material. All dimensions, shapes, and pass-through holes must be specified during the CAD design phase prior to factory production.

How do fumed silica cores compare to fiberglass cores?

Fumed silica core VIPs are highly stable, non-toxic, and retain their vacuum longer when exposed to minor humidity levels compared to fiberglass cores. Fumed silica also has a higher density and provides Class A fire safety ratings, making it the preferred choice for green construction projects and high-value vaccine logistics.

What thickness options are available for custom insulated cooler panels?

Our factory can produce fumed silica and nano microporous panels in thicknesses ranging from 5mm up to 50mm. Standard thicknesses include 10mm, 15mm, 20mm, and 25mm, depending on thermal resistance (R-value) targets and spatial constraints.

Complete Range

Vacuum Insulation & Nano Porous Solutions Catalog

Water Heater Insulation Blanket
High Temperature

Nano Microporous Water Heater Tank Insulation Blanket Wrap

Specially developed to wrap water cylinders, preventing heat loss and improving energy ratings.

Inquire Factory Price →
Insulated Cooler Box
Vaccine Storage

Fumed Silica Vacuum Insulated Cooler Box

Maintains strict pharmaceutical hot/cold parameters for transporting vaccines and biologics globally.

Get Box Quotation →
Customized Size VIP
Custom Dimensions

Customized Size Fumed Silica Vacuum Insulation Panel

Designed for large cooling container walls, offering maximum protection with a minimal footprint.

Inquire Dimensions →
Battery Insulation Blanket
New Energy Vehicles

New Energy Vehicles Battery Insulation Blanket Layer

High dielectric strength thermal barriers designed for EV cell partition walls and structural packs.

Request Battery Quotes →
Special Shaped VIP PET Film
PET Film Core

Special Shaped VIPs Vacuum Insulation Panel with PET Film

Includes protective layers for durability and puncture resistance during industrial assembly.

Request PET VIP Info →
Reinforced VIP
Reinforced Design

Reinforced Vacuum Insulation Panel System

Features outer protective skins to handle physical stress on construction sites and in heavy transport.

Get Factory Catalog →
Cold Chain Logistics VIP
Logistics VIP

Low Temperature Cold Chain Logistics Fumed Silica Panel

Optimized for multi-use active thermal containers, helping reduce operating costs per shipment.

Get Logistics Quotes →
Fiberglass Core VIP
Fiberglass Core

Vacuum Insulation Panel (VIPs) Fiberglass Core Material

Cost-effective core structure for refrigerator, freezer, and construction insulation systems.

View Freezer VIP Spec →

Get in Touch

Contact Us

We offer one-stop custom vacuum insulation board design and manufacturing services. Contact our engineering team for technical support, price lists, or custom prototyping.

Certification 1 Certification 2 Certification 3 Certification 4